The professional expertise is categorized into four primary service areas:
Product Design & NPI (New Product Introduction): End-to-end development, conceptual design, and industrialization.
CAE / FEA / CFD Analysis: Specialized in crash safety (NCAP), body durability, NVH (Noise, Vibration, and Harshness), and fluid dynamics.
Strategic Cost Management: Expertise in Value Analysis/Value Engineering (VA/VE) and MDO-driven (Multidisciplinary Design Optimization) benchmarking.
Digital Transformation: Developing automated dashboards (Power BI/Power Automate) and in-house simulation capabilities.
Completed Projects & Achievements
The portfolio highlights significant results across several global automotive programs:
Ford Ranger Benchmarking: Utilized MDO-driven benchmarking to deliver $12/unit cost savings and a 12 kg weight reduction.
Electric Vehicle Development (B562 Program): Led the BEV program in partnership with Mahindra, focusing on battery pack integration, body durability, and NVH.
Safety Program Leadership: Managed a 10-member Crash Safety CAE team for GNCAP programs, contributing to 5-star safety ratings.
Automated Milestone Dashboard: Built a multi-program dashboard using Power BI and Power Automate, resulting in a 40% efficiency improvement.
Global Pickup Truck Validation: Successfully validated three cab styles for a global compact pickup, ensuring compliance with strength and fatigue standards across European, North American, and APAC markets.
Specialized Vehicle Analysis: Completed structural analysis for armoured vehicles for the Government of India and handled commercial vehicle homologation for Tata Motors.
Patent Development: Filed a patent for a "Dual Fuel Injector with Split Cam Technology," which involved full CAD modeling, structural FEA, and CFD validation.