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2D/3D AutoCAD 3D Product Design Abaqus CAE Altair Hypermesh Ansys CFD ANSYS FEA ansys fluent Ansys Simulation Ansys Workbench AutoCAD Inventor CAD Design CATIA 3DX Durability Fatigue Analysis Fatigue and Static Strength FEA & Structural Analysis FEM Analysis Hypermesh NASTRAN NVH
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3D Models

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ramh1
14 0
cae-capability

Experience

  • Design Manager Ford Motor Company · Full-time Aug 2010 – Present 14 yrs 11 mos India • Led the resolution of a supplier quality issue with Active Grill Shutter actuators using global 8D and data analytics, saving $160,000 and delivering a permanent solution across global markets. This achievement highlights my problem-solving abilities, collaboration, communication skills, and dedication to cost efficiency.
    • Led the implementation of salvaged aluminum side steps for the Ranger Wildtrack X in the Australian market by aligning Marketing, Manufacturing, NMP, and PVT teams, achieving a seamless launch and saving $300K.
    • Led the implemented a TVM strategy to change the material of lower AGS deflectors for two vehicle lines globally, saving the company $400,000.
    • Successfully negotiated supplier warranties, recovering $200,000 in chargebacks through data-backed warranty claims.
    • Developed a multi-program tracker dashboard in Excel for the Body Exterior Product Development team, enhancing visibility into all deliverables and timelines. This tool improved planning accuracy and ensured on-time project adherence, enabling efficient management of complex schedules and resource allocation.
    • By leading team of 10 engineers, conducted a competitive benchmarking analysis that resulted in a 12 kg weight reduction for pickup trucks, successfully meeting all attribute requirements. Utilized multi-disciplinary optimization strategies tailored for both the Thai and Australian markets, achieving a cost savings of $12 per vehicle.

    • Spearheaded the development of a 10-member Crash Safety and Occupant CAE team, delivering BX772 and BX774 programs with Ford PT, signing off on Strength, Durability, and NVH attributes.
    • Directed the successful design and development of B515 Mega, B562 EU, P375 N, and CD542 seats, ensuring safety, comfort, and cost efficiency.
    • Leveraged expertise in seat design to collaborate with suppliers and achieve significant improvements in seat safety and performance, earning commendations from the management.
    • Led a team of 15 CAE engineers specializing in chassis and suspension systems, delivering comprehensive support across European, North American, Australian, Chinese, and South African markets.
  • Durability CAE- Engineer, Body durability team Ford Motors of Australia, Melbourne. Australia · Contact Aug 2010 – Jun 2011 10 mos Australia • As a contractor successfully validated and delivered three cab styles for a global compact pickup truck, ensuring high-quality performance and market readiness.
  • Senior CAE Analyst Mahindra Engineering Design and development company ltd (MEDDCL) · Full-time Dec 2006 – Jun 2007 6 mos India • Successfully validated and delivered Rear Underrun Protection Devices (RUPD) and Side Underrun Protection Devices (SUPD) for trucks, enhancing safety and compliance with industry standards.
  • Senior CAE Analyst. Tata Technologies · Full-time Apr 2001 – Nov 2006 5 yrs 7 mos India • CAD modeling/Machining/FE analysis of Tata Ace, Indica, Sumo and Safari.
  • Die Design Engineer Tool room division. Godrej and Boyce Manufacturing Company limited · Full-time Aug 2001 – Mar 2002 7 mos India • HPDC die design for Hero Honda Right crank case and TVS connection adaptor.
    • Injection mold design for “Table Top” from Group Antolini.

Education

  • Indian Maritime University Masters, Mecahnical Engineer, 65% 2021 – 2024 Research Projects: Dual Fuel Injector Concept Design for IC Engine Applications
    • Research Thesis: Designed and developed a dual fuel injector concept, including CAD modelling, meshing, and conducting structural and CFD validations.
    • Expert Review: Project reviewed by a doctoral committee, including a professor from IIT Madras.
    • Validation and Correlation: Correlated CFD validation results with existing commercial fuel injector trends.
    • Intellectual Property: Filed a patent on 30th July 2024 with Patent Application No.: 202441057622 at Indian Patent office.

Other experience

  • Product and Tool design • HPDC die design for Hero Honda Right crank case and TVS connection adaptor.
    • Injection mold design for “Table Top” from Group Antolini.
    • Dual Fuel Injector Concept Design for IC Engine Applications
Stats

Joined: April 7, 2025

Last seen: June 27, 2025

Languages

English Full professional proficiency

Location

Chennai, India