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Global rank:
3,706 / 115,403
Skill pts: 10
2D/3D AutoCAD Abaqus CAE ansys fluent CAD Design FEA & Structural Analysis
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About

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Portfolio

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ramh1
24 0
cae-capability

Experience

  • Design Manager Ford Motor Company · Full-time Aug 2010 – Present 15 yrs 4 mos India • Led the resolution of a supplier quality issue with Active Grill Shutter actuators using global 8D and data analytics, saving $160,000 and delivering a permanent solution across global markets. This achievement highlights my problem-solving abilities, collaboration, communication skills, and dedication to cost efficiency.
    • Led the implementation of salvaged aluminum side steps for the Ranger Wildtrack X in the Australian market by aligning Marketing, Manufacturing, NMP, and PVT teams, achieving a seamless launch and saving $300K.
    • Led the implemented a TVM strategy to change the material of lower AGS deflectors for two vehicle lines globally, saving the company $400,000.
    • Successfully negotiated supplier warranties, recovering $200,000 in chargebacks through data-backed warranty claims.
    • Developed a multi-program tracker dashboard in Excel for the Body Exterior Product Development team, enhancing visibility into all deliverables and timelines. This tool improved planning accuracy and ensured on-time project adherence, enabling efficient management of complex schedules and resource allocation.
    • By leading team of 10 engineers, conducted a competitive benchmarking analysis that resulted in a 12 kg weight reduction for pickup trucks, successfully meeting all attribute requirements. Utilized multi-disciplinary optimization strategies tailored for both the Thai and Australian markets, achieving a cost savings of $12 per vehicle.

    • Spearheaded the development of a 10-member Crash Safety and Occupant CAE team, delivering BX772 and BX774 programs with Ford PT, signing off on Strength, Durability, and NVH attributes.
    • Directed the successful design and development of B515 Mega, B562 EU, P375 N, and CD542 seats, ensuring safety, comfort, and cost efficiency.
    • Leveraged expertise in seat design to collaborate with suppliers and achieve significant improvements in seat safety and performance, earning commendations from the management.
    • Led a team of 15 CAE engineers specializing in chassis and suspension systems, delivering comprehensive support across European, North American, Australian, Chinese, and South African markets.
  • Durability CAE- Engineer, Body durability team Ford Motors of Australia, Melbourne. Australia · Contract Aug 2010 – Jun 2011 10 mos Australia • As a contractor successfully validated and delivered three cab styles for a global compact pickup truck, ensuring high-quality performance and market readiness.
  • Senior CAE Analyst Mahindra Engineering Design and development company ltd (MEDDCL) · Full-time Dec 2006 – Jun 2007 6 mos India • Successfully validated and delivered Rear Underrun Protection Devices (RUPD) and Side Underrun Protection Devices (SUPD) for trucks, enhancing safety and compliance with industry standards.
  • Senior CAE Analyst. Tata Technologies · Full-time Apr 2001 – Nov 2006 5 yrs 7 mos India • CAD modeling/Machining/FE analysis of Tata Ace, Indica, Sumo and Safari.
  • Die Design Engineer Tool room division. Godrej and Boyce Manufacturing Company limited · Full-time Aug 2001 – Mar 2002 7 mos India • HPDC die design for Hero Honda Right crank case and TVS connection adaptor.
    • Injection mold design for “Table Top” from Group Antolini.

Education

  • Indian Maritime University Masters, Mecahnical Engineer, 65% 2021 – 2024 Research Projects: Dual Fuel Injector Concept Design for IC Engine Applications
    • Research Thesis: Designed and developed a dual fuel injector concept, including CAD modelling, meshing, and conducting structural and CFD validations.
    • Expert Review: Project reviewed by a doctoral committee, including a professor from IIT Madras.
    • Validation and Correlation: Correlated CFD validation results with existing commercial fuel injector trends.
    • Intellectual Property: Filed a patent on 30th July 2024 with Patent Application No.: 202441057622 at Indian Patent office.

Other experience

  • Product and Tool design • HPDC die design for Hero Honda Right crank case and TVS connection adaptor.
    • Injection mold design for “Table Top” from Group Antolini.
    • Dual Fuel Injector Concept Design for IC Engine Applications
Stats

Joined: April 7, 2025

Last seen: September 16, 2025

Languages

English Full professional proficiency

Location

Chennai, India