sachinugale120

About

Dedicated mechanical engineer with more than 7 years of experience in Design, Development & Application.
Expert in CAD operation, and skilled producer of documentation and drawings associated with mechanical
engineering. Recognized for a keen ability to improve design components, increase product and manufacturing
efficiency. Hands on knowledge in Application release & documentation for Emission Control Systems.

Software technical proficiencies include CREO, Proe, SAP, Uniplot, LabVIEW, MINITAB, MS Projects, and
MS Office Suite. On-and Off-line Test Development, Manufacturing specifications, and Design & Validation. -
Active listening and critical thinking skills for determining clients’ needs and implementing plans to make them
a reality. -Excels in teamwork environments where engineers come together to gather information, problem
solve, and implement a strategy. Quality Improvement and FMEA creations in SCIO & IQRM tool. Fluent in
PLM - Team center for Change management sections like Change proposal, Change request. Working on Six
Sigma problem solving technique for field failures in Mechatronics domain.

Experience

  • Lead Engineer KSPG AUTOMOTIVE INDIA PVT LTD · Full-time Sep 2019 – Present 2 yrs 1 mos Pune, MH, India o New Application platform releases and testing.
    o Application testing and documentation on Diesel Engine for both On road and Off road application.
    o ECU strategy implementation and verifications.
    o Controllability, DVP, PPAP & Proprietary sign off.
    o Thermal mapping at Engine and Vehicle for data analysis.
    o Localization of child parts and EGR Cooler modules.
    o RCA, DOE and stack up calculations.
    o Customer return samples analysis & investigations.
    o Vibration analysis for EGR valve on Engine & Vehicle.
    o Handling SAP for BOM and Drawings study.
    o Engine & Vehicle testing data study.
    o Assembly line deviation release summary creation.
    o DFSS: Design for Six Sigma Projects.
    o Product life (B10) calculations.
    o FMEA documentation in IQRM software.
    o Assembly line Audit preparation & providing design & process Pokayoke.
    o Proto sample built for BS VI engine testing.
    o Engine & Vehicle packaging study carryout.
  • ASSISTANT MANAGER Knorr Bremse Commercial Vehicles India Pvt. Ltd. · Full-time Jul 2014 – Sep 2019 5 yrs 2 mos Pune, MH, India o Product design for commercial vehicles (trucks and buses), Defence and Military brake systems
    application (e.g. Compressor, Air Dryer, System Protection valve, ABS Modulator valve (Electro-
    Mechanical type), Desiccant cartridge, Anti-Roll back valve, Stop light switch, DC Valve, Relay
    emergency valve, Foot brake valve, Relay Valve, Check Valve, Solenoid Valve) testing, VA/VE in
    existing design, customer support.
    o Leading localization projects (e.g. Modulator Valve and Oil separating cartridge)
    o Project management & PDC Implementation for new and ongoing projects.
    o 3D modelling (Casting, Plastics, Sheet metal), design verification, 2D drafting, assembly drawings, bill
    of materials.
    o New technologies concept generation in air brakes system with cost benefit.
    o Responsible for design change through tool GCM (Global change management) in PLM.
    o Creation of technical reports and DVPR alignment with customer.
    o Hands on FEA analysis for static structural in Ansys tool.
    o Customer support for system study, product application agreement and vehicle testing.
    o Skilled in failure analysis, simulation, problem resolution by design and process improvement.
    o NPD with supplier development, fixture design, end of line program review in LabVIEW.
    o Serial support for in-house/customer end locally and globally.
    o DFMEA review and preparation, Risk Analysis, GD&T, Technical feasibility, FEA (Static and
    Vibration) & DOE team member for design optimization.
    o CFT team member for resolving/failure analysis for serial production.
    o Design validation plan finalization with customer for product application release.
    o Interaction with center of competence (COC) for new development, business, testing, serial support
    and handling exports projects and localization.
  • Inplant Training Larsen & Toubro · Internship Jun 2010 – Apr 2011 10 mos Pune, MH, India o Plating / Maintenance / Brazing / Assembly line department’s overview.
    o Non-Destructive Testing and Product design (Proe 5.0 & AutoCAD)

Education

  • RMCET Ambav Devrukha MECHANICAL, MECHANICAL , First Class 2011 – 2014
  • GPM Diploma, MECHANICAL , Distinction 2007 – 2011

Other experience

  • Automatic Vehicle Braking Worked with one of firm as a part time hired for "Automatic Vehicle Braking" Design & Innovation. Successfully innovated a design for Heavy CV & Buses. Almost it took 1 and a half year to prove this concept and installed on every vehicle.

Licenses & Certifications

  • Design and Structural Analysis of Mechanical Forklift using ANSYS Software IJRAT May 2014 – Present See credential
  • Design, Development and Modelling of Forklift IJERT Apr 2014 – Present See credential
Stats

Languages

English Full professional proficiency

Hindi Full professional proficiency

Marathi Full professional proficiency