Rajesh G.
Industrial Forging Specialist / 15+ Years Experience / Siemens Nx and AutoCAD / Heavy assembly in 3D
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About
I am Senior Mechanical Design Engineer with 15+ years of experience in the Forging Industry, specializing in turning complex concepts into production-ready manufacturing reality. My background bridges the critical gap between digital 3D modeling and the realities of the actual factory shop floor.
My engineering core competencies include:
• Advanced 3D Modeling (Siemens NX): Expert-level mastery in designing heavy assemblies, multi-stage forging die structures, tool styling, parametric modeling, and geometric component design.
• Production-Grade 2D Drafting (AutoCAD): Delivering clean, comprehensive, and crisp engineering layouts incorporating precise Geometric Dimensioning and Tolerancing (GD&T) to ensure zero errors during manufacturing.
• Design for Manufacturing (DFM) : Specializing in flash optimization, parting line determination, correct draft angles (inner/outer features), and factoring accurate machining, trimming, and thermal shrinkage allowances directly into the CAD architecture.
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My engineering core competencies include:
• Advanced 3D Modeling (Siemens NX): Expert-level mastery in designing heavy assemblies, multi-stage forging die structures, tool styling, parametric modeling, and geometric component design.
• Production-Grade 2D Drafting (AutoCAD): Delivering clean, comprehensive, and crisp engineering layouts incorporating precise Geometric Dimensioning and Tolerancing (GD&T) to ensure zero errors during manufacturing.
• Design for Manufacturing (DFM) : Specializing in flash optimization, parting line determination, correct draft angles (inner/outer features), and factoring accurate machining, trimming, and thermal shrinkage allowances directly into the CAD architecture.
Experience
-
Senior Mechanical & Forging Design Engineer
Kirloskar pneumatic · Full-time
May 2026 –
Present
6 mos
Nashik, Maharashtra, India
Core Technical Expertise:
• 3D Modeling & Assemblies: Siemens NX (UG NX)
• 2D Drafting & Detailing: AutoCAD
• Specialized Domain: Closed/Open Die Forging Design, Tooling & Fixture Development, Design for Manufacturing (DFM)
Key Responsibilities & Engineering Contributions:
• Forging Die & Tooling Design: Developed and optimized multi-stage closed-die layouts for critical automotive and heavy machinery components. Successfully determined optimal parting lines, calculated precise metal volume distribution, and designed high-durability flash parameters.
• Advanced Siemens NX Modeling: Built fully parametric, complex 3D tool models and managed massive structural engineering assemblies. Built precise shrinkage allowances and thermal scale factors directly into the digital part architectures.
• High-Precision AutoCAD Drafting: Generated manufacturing-ready 2D blueprint packages with rigorous application of Geometric Dimensioning and Tolerancing (GD&T) to guarantee zero-defect production on the factory floor.
• Manufacturing Problem Solving (DFM): Consistently analyzed drafts, trim lines, and machining allowances to reduce tooling wear, minimize raw material scrap, and cut down post-forge machining costs.
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Joined: November 10, 2026
Last seen: November 10, 2026
Location
Pune, India