Warren R.
CAD Design Engineer | SolidWorks, AutoCAD, Fusion 360 & FreeCAD, DFM
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About
๐ Mechanical Design Engineer | SolidWorks, AutoCAD, Fusion 360 & FreeCAD
๐ญ 8+ years across product design, industrial machinery and fabrication
โ๏ธ 3D modeling, production drawings, GD&T, sheet metal, DFM, reverse engineering
๐ Designs released to CNC shops, molders and fabricators worldwide
๐ข Available now | โก Replies within hours | ๐ Taking 2 new projects this month
I design parts that get made, not just models that look good in a render.
I'm a Mechanical Design Engineer and CAD Drafter with 8+ years turning sketches, rough ideas and legacy drawings into manufacturing-ready designs. My work sits where design intent, tolerances and shop-floor reality meet: parametric models that survive revisions, drawings a machinist can quote without a phone call, and assemblies that fit the first time.
๐ช๐ต๐ฎ๐ ๐ ๐๐๐ถ๐น๐ฑ
โ 3D parts & assemblies: fully parametric, clean feature trees, design intent built in
โ Production drawings: GD&T to ASME Y14.5 / ISO, sections, details, BOMs, revisions
โ Sheet metal & weldments: flat patterns, bend tables, K-factors, cut lists, frames
โ Machined parts: CNC milling and turning, fits, finishes, tolerance stack-ups
โ Plastic parts: draft, wall thickness, ribs, bosses, snap fits for injection molding
โ Reverse engineering: from photos, measurements, 3D scans or physical samples
โ 2D drafting & conversion: PDF/paper to DWG, legacy cleanup, layer standards
โ Prototyping: print-ready STL/3MF, laser and waterjet DXF, quick-turn iterations
โ Validation: FEA stress checks, interference detection, motion studies
๐๐ป๐ฑ๐๐๐๐ฟ๐ถ๐ฎ๐น ๐ ๐ฎ๐ฐ๐ต๐ถ๐ป๐ฒ๐ฟ๐ & ๐๐ฎ๐ฏ๐ฟ๐ถ๐ฐ๐ฎ๐๐ถ๐ผ๐ป
I have designed conveyor modules, machine frames, guarding, and jigs and fixtures for production lines, taking each from a site measurement or a hand sketch to a complete drawing package ready for quoting. The work covers weldment frames with cut lists, sheet metal guards with flat patterns, and machined brackets toleranced so they assemble on the shop floor without rework. The hard part was never the modeling. It was getting fabricators, buyers and engineers working off one revision-controlled set of files instead of three conflicting ones.
๐๐ผ๐ป๐๐๐บ๐ฒ๐ฟ ๐ฃ๐ฟ๐ผ๐ฑ๐๐ฐ๐ ๐๐ฒ๐๐ฒ๐น๐ผ๐ฝ๐บ๐ฒ๐ป๐
I also take consumer and electronics products from concept to production: enclosures with proper draft, ribs and snap fits for injection molding, PCB clearance checks against real component models, and 3D-printed prototypes to prove fit before tooling money is spent. Each release includes a full BOM, exploded assembly views and neutral STEP files, so your molder or contract manufacturer can quote it the same day.
๐ง๐ฒ๐ฐ๐ต ๐ฆ๐๐ฎ๐ฐ๐ธ
๐น CAD: SolidWorks (parts, assemblies, sheet metal, weldments, surfacing), AutoCAD, Fusion 360, FreeCAD
๐น Analysis: SolidWorks Simulation, Fusion 360 Simulation, motion studies, tolerance stack-ups
๐น Rendering: SolidWorks Visualize, Fusion 360 Render, KeyShot
๐น Manufacturing: CNC machining, sheet metal, welding, injection molding, laser and waterjet cutting, 3D printing (FDM, SLA, SLS)
๐น Standards: ASME Y14.5, ISO 2768, ISO 128, ANSI and ISO title blocks
๐น Files: SLDPRT, SLDASM, SLDDRW, DWG, DXF, STEP, IGES, STL, 3MF, F3D, FCStd, PDF
๐ช๐ต๐ ๐๐น๐ถ๐ฒ๐ป๐๐ ๐๐ถ๐ฟ๐ฒ ๐ ๐ฒ
โข I speak shop language: GD&T, bend relief, draft angles, surface finish, press and slip fits.
โข I own the whole path: concept, 3D model, validation, drawings, BOM and supplier-ready files.
โข Fully defined sketches and organized files, so your next engineer edits instead of rebuilds.
โข I design for cost: fewer parts, standard hardware, processes your supplier already runs.
โข NDA friendly, clear milestones, and updates you can forward to a stakeholder.
๐ก๐ผ๐ ๐ฎ ๐๐ถ๐ ๐๐ณ
You need a stamped PE approval, or you want a pretty render with no plan to manufacture it.
Send me your sketch, photo or old drawing. I'll give you a straight read on how it should be made, what it will take, and whether I'm the right person for the job.
๐๐ฒ๐๐๐ผ๐ฟ๐ฑ๐: Mechanical Design Engineer, CAD Drafter, SolidWorks, AutoCAD, Fusion 360, FreeCAD, 3D Modeling, Product Design, Technical Drawing, GD&T, Sheet Metal Design, Design for Manufacturing, Reverse Engineering, Injection Molding, CNC, FEA, 3D Printing, Product Development
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๐ญ 8+ years across product design, industrial machinery and fabrication
โ๏ธ 3D modeling, production drawings, GD&T, sheet metal, DFM, reverse engineering
๐ Designs released to CNC shops, molders and fabricators worldwide
๐ข Available now | โก Replies within hours | ๐ Taking 2 new projects this month
I design parts that get made, not just models that look good in a render.
I'm a Mechanical Design Engineer and CAD Drafter with 8+ years turning sketches, rough ideas and legacy drawings into manufacturing-ready designs. My work sits where design intent, tolerances and shop-floor reality meet: parametric models that survive revisions, drawings a machinist can quote without a phone call, and assemblies that fit the first time.
๐ช๐ต๐ฎ๐ ๐ ๐๐๐ถ๐น๐ฑ
โ 3D parts & assemblies: fully parametric, clean feature trees, design intent built in
โ Production drawings: GD&T to ASME Y14.5 / ISO, sections, details, BOMs, revisions
โ Sheet metal & weldments: flat patterns, bend tables, K-factors, cut lists, frames
โ Machined parts: CNC milling and turning, fits, finishes, tolerance stack-ups
โ Plastic parts: draft, wall thickness, ribs, bosses, snap fits for injection molding
โ Reverse engineering: from photos, measurements, 3D scans or physical samples
โ 2D drafting & conversion: PDF/paper to DWG, legacy cleanup, layer standards
โ Prototyping: print-ready STL/3MF, laser and waterjet DXF, quick-turn iterations
โ Validation: FEA stress checks, interference detection, motion studies
๐๐ป๐ฑ๐๐๐๐ฟ๐ถ๐ฎ๐น ๐ ๐ฎ๐ฐ๐ต๐ถ๐ป๐ฒ๐ฟ๐ & ๐๐ฎ๐ฏ๐ฟ๐ถ๐ฐ๐ฎ๐๐ถ๐ผ๐ป
I have designed conveyor modules, machine frames, guarding, and jigs and fixtures for production lines, taking each from a site measurement or a hand sketch to a complete drawing package ready for quoting. The work covers weldment frames with cut lists, sheet metal guards with flat patterns, and machined brackets toleranced so they assemble on the shop floor without rework. The hard part was never the modeling. It was getting fabricators, buyers and engineers working off one revision-controlled set of files instead of three conflicting ones.
๐๐ผ๐ป๐๐๐บ๐ฒ๐ฟ ๐ฃ๐ฟ๐ผ๐ฑ๐๐ฐ๐ ๐๐ฒ๐๐ฒ๐น๐ผ๐ฝ๐บ๐ฒ๐ป๐
I also take consumer and electronics products from concept to production: enclosures with proper draft, ribs and snap fits for injection molding, PCB clearance checks against real component models, and 3D-printed prototypes to prove fit before tooling money is spent. Each release includes a full BOM, exploded assembly views and neutral STEP files, so your molder or contract manufacturer can quote it the same day.
๐ง๐ฒ๐ฐ๐ต ๐ฆ๐๐ฎ๐ฐ๐ธ
๐น CAD: SolidWorks (parts, assemblies, sheet metal, weldments, surfacing), AutoCAD, Fusion 360, FreeCAD
๐น Analysis: SolidWorks Simulation, Fusion 360 Simulation, motion studies, tolerance stack-ups
๐น Rendering: SolidWorks Visualize, Fusion 360 Render, KeyShot
๐น Manufacturing: CNC machining, sheet metal, welding, injection molding, laser and waterjet cutting, 3D printing (FDM, SLA, SLS)
๐น Standards: ASME Y14.5, ISO 2768, ISO 128, ANSI and ISO title blocks
๐น Files: SLDPRT, SLDASM, SLDDRW, DWG, DXF, STEP, IGES, STL, 3MF, F3D, FCStd, PDF
๐ช๐ต๐ ๐๐น๐ถ๐ฒ๐ป๐๐ ๐๐ถ๐ฟ๐ฒ ๐ ๐ฒ
โข I speak shop language: GD&T, bend relief, draft angles, surface finish, press and slip fits.
โข I own the whole path: concept, 3D model, validation, drawings, BOM and supplier-ready files.
โข Fully defined sketches and organized files, so your next engineer edits instead of rebuilds.
โข I design for cost: fewer parts, standard hardware, processes your supplier already runs.
โข NDA friendly, clear milestones, and updates you can forward to a stakeholder.
๐ก๐ผ๐ ๐ฎ ๐๐ถ๐ ๐๐ณ
You need a stamped PE approval, or you want a pretty render with no plan to manufacture it.
Send me your sketch, photo or old drawing. I'll give you a straight read on how it should be made, what it will take, and whether I'm the right person for the job.
๐๐ฒ๐๐๐ผ๐ฟ๐ฑ๐: Mechanical Design Engineer, CAD Drafter, SolidWorks, AutoCAD, Fusion 360, FreeCAD, 3D Modeling, Product Design, Technical Drawing, GD&T, Sheet Metal Design, Design for Manufacturing, Reverse Engineering, Injection Molding, CNC, FEA, 3D Printing, Product Development
Experience
- Lead Design Engineer - Precision Dispensing & Fluid Systems Nordson Corporation ยท Self-employed Feb 2024 – Present 2 yrs 8 mos Westlake Village, CA, USA Lead the mechanical design of precision fluid dispensing modules, spray nozzles and hot-melt adhesive applicator assemblies using SolidWorks and Fusion 360. Design complex multi-part assemblies with tight sealing interfaces, press-fit bores and threaded fluid passages requiring tolerance stack-up analysis across 20+ component assemblies. Create injection-molded plastic components with proper draft, wall thickness, rib and boss geometry optimized for production tooling. Conduct interference checks, motion studies and basic CFD validation on internal flow channels. Manage full drawing packages, BOMs and ECN documentation through the product release cycle. Deliver STEP, IGES and STL exports for rapid prototyping (SLA, SLS) and coordinate with contract manufacturers in North America and Europe for production quoting.
- Senior CAD Drafter - Precision Machined Parts & Tooling Linamar Corporation ยท Full-time Feb 2018 – Sep 2023 5 yrs 7 mos Guelph, ON, Canada Drafted and detailed CNC-machined precision components for automotive powertrain and driveline assemblies in SolidWorks and AutoCAD. Applied GD&T per ASME Y14.5 with composite positional tolerancing, profile controls and datum reference frames for tight-tolerance machined features. Designed work-holding fixtures, inspection gauges and assembly tooling used across multiple machining cells. Performed Design for Manufacturing reviews with CNC programmers and quality engineers to optimize part geometry for 3-axis and 5-axis milling operations. Developed standardized drawing templates and revision workflows adopted across two plant locations. Used FreeCAD for vendor-neutral deliverables on projects requiring open-format parametric files. Supported reverse engineering of legacy parts from CMM scan data and physical measurements.
- Mechanical Design Engineer - Process Heating Equipment Thermon Group Holdings ยท Part-time Aug 2018 – Nov 2021 3 yrs 3 mos San Marcos, TX, USA Designed industrial process heating systems including heat tracing assemblies, control panels and pipe-mounted enclosures using SolidWorks and Fusion 360. Created fully parametric sheet metal models for NEMA-rated electrical enclosures with proper bend relief, hardware cutouts and flat pattern exports for CNC fabrication. Produced production drawings with GD&T per ASME Y14.5, including tolerance stack-up analysis for critical mating interfaces. Performed FEA stress and thermal simulations on mounting brackets and support structures for high-vibration pipeline installations. Designed custom jigs and fixtures for assembly line operations, reducing station cycle time. Generated STEP and DXF deliverables for third-party fabricators and maintained structured file naming and revision control in the PDM vault.
- CAD Design Engineer - Vacuum Furnace Systems & Weldments Seco/Warwick S.A. ยท Self-employed Mar 2018 – Jun 2020 2 yrs 3 mos ลwiebodzin, Poland Designed vacuum heat treatment furnaces and related systems in SolidWorks and AutoCAD. Built parametric 3D models for furnace chambers, retorts, heating elements and structural weldment frames with full cut lists. Created manufacturing drawing packages with GD&T per ISO 2768 and ISO 1101 for in-house fabrication and external suppliers. Developed sheet metal enclosures, panels and ductwork with flat pattern outputs for laser cutting. Managed BOM structures and revision control across 15+ active furnace projects. Collaborated with process engineers to validate thermal expansion clearances, material selections and weld joint designs for high-temperature service environments. Converted 120+ legacy paper drawings to DWG format and standardized title blocks, layers and drawing templates across the drafting department.
Education
- Wroclaw University of Science and Technology Bachelor of Applied Science, Computer science, 4 2015 – 2019
Other experience
- Additive Manufacturing Part Optimization Collaborated with Materialise NV (Leuven, Belgium) on a project to optimize part orientation, support structures and wall thickness for selective laser sintering (SLS) production batches. Redesigned snap-fit features, living hinges and thin-wall geometry for powder-bed fusion constraints, reducing post-processing labor and improving first-pass dimensional accuracy across a 40-part product family.
- Reverse Engineering for Legacy Crusher Wear Parts Hired by FLSmidth A/S (Valby, Denmark) to reverse-engineer obsolete crusher wear components from physical samples and field measurements. Produced fully parametric SolidWorks models, production drawings with surface finish and hardness callouts, and neutral STEP files. This enabled the client to source replacement castings from new foundries without relying on original OEM documentation.
- Sheet Metal Fixture Design for Fabrication Training Contracted by Trumpf GmbH (Ditzingen, Germany) to design a series of welding fixtures, positioning jigs and clamping assemblies for their sheet metal fabrication training center. Delivered complete SolidWorks weldment models, flat patterns and manufacturing drawings for 8 fixture sets, including material cut lists and hardware BOMs ready for internal production.
Licenses & Certifications
- Certified SolidWorks Expert (CSWE) Dassault Systemes Sep 2021 – Present
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Joined: October 6, 2026
Last seen: October 6, 2026
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Languages
English Full professional proficiency
Location
Warsaw, Poland