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Ali K.

Design Engineer

Mumbai, India

Global rank:

34,279 / 155,747

Skill pts: 5

Assembly Design AutoCAD CAD Modeling FEA Rendering

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About

Mechanical Product Design, Production CAD, FEA Simulation & Photorealistic Rendering
Welcome! I am Er. Ali Kupe, Lead Design Engineer at Super3D. We specialize in bridging the gap between early-stage concepts and manufacturing-ready realities. With 5+ years of specialized experience in mechanical engineering, product design, and simulation, we transform napkin sketches, preliminary concepts, and raw specs into robust, production-grade assets.
Whether you need high-precision 2D drawings for machining, FEA stress validation to prevent field failure, or photorealistic renderings for investor decks and e-commerce, we deliver meticulous, standard-compliant engineering.
Core Capabilities & Services
3D CAD Modeling & Assembly Design: Parametric part modeling, complex assemblies, sheet metal structures, and housing designs optimized for CNC machining, 3D printing, or fabrication.
2D Technical & Manufacturing Drawings: Production-ready drafting compliant with ASME Y14.5 / ISO GD&T standards, including full Bill of Materials (BOM), surface finish specs, and thread callouts.
Finite Element Analysis (FEA) & Simulation: Structural stress, deformation, strain, and dynamic CFD flow analysis using ANSYS Workbench to validate Factor of Safety (FOS) and optimize weight.
Design for Manufacturing (DFM/DFA): Real-world mechanical clearance checks, draft angle analysis, and component selection to minimize manufacturing costs.
Photorealistic 3D Rendering: Studio-quality 4K renders and exploded view animations using KeyShot for marketing, catalogs, and client pitches.

Experience

Design Engineer Freelance · Freelance Aug 2021 – Present 5 yrs 3 mos Remote
Design Engineer Cleantec Infra · Full-time Jun 2024 – Jun 2025 1 yrs Mumbai, Maharashtra, India

Education

DBSKKV, CAET, Dapoli Agricultural Engineering, Machine design, 8.3 CGPA 2019 – 2023
Milestone Institute of Technology Diploma in Product Design, Product Design, A 2022 – 2022

Other experience

Design Engineeer • Mechanical Design & Development: Design and development of mechanical tools,
components and equipment for oil & gas, automotive, marine and general industrial
applications, from concept and prototype to production release, in line with API,
ANSI, ASME and ISO standards.
• Downhole Tool Design: Designing float equipment, packers, circulation tools,
scrapers & brushes and magnet tools to API specifications.
• Automotive & Marine Components: Benchmarking and standardizing parts on
functional, dimensional and material requirements.
• GD&T & Tolerance Stack-Up: Applying ASME Y14.5 and ISO 1101 to ensure fit,
function and manufacturability.
• CAD Modeling & Drafting: Creating 3D models and 2D manufacturing drawings in
SolidWorks and AutoCAD.
• FEA & CFD Validation: Verifying structural strength, pressure integrity and flow
performance in Ansys Workbench.
• Hydrostatic Testing & Prototyping: Validating tool performance through
hydrotesting and SLA/FDM prototypes.
• DFM/DFA & Cost Optimization: Simplifying manufacturing and assembly to reduce
cost.
• Technical Documentation & Audit Support: Preparing design packages and
technical documents for API and Aramco audits, including drawings, FEA reports, test
records, FMEA, ECN and BOM.
• Supplier & Cross-Functional Coordination: Working with vendors, machine shops
and internal teams to meet project timelines.

Licenses & Certifications

Certified SolidWorks Professional Dassault Systèmes Mar 2025 – Present See credential
Certified SOLIDWORKS Associate Dassault Systèmes Mar 2025 – Present See credential