Giampaolo S.
Senior Mechanical Design Engineer | CATIA V5 | Siemens NX | Automotive & Motorsport
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Skill pts: 5
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About
Senior Mechanical Design Engineer with over 20 years of experience delivering engineering solutions for automotive, motorsport and light aviation industries.
I have worked with leading global companies including Jaguar Land Rover, Ferrari, Maserati, Volvo Trucks and Electrolux, supporting projects from concept development through prototype, validation and production release.
My expertise includes:
• CATIA V5/V6 and Siemens NX
• 3D CAD modeling and assemblies
• Mechanical component design
• Vehicle packaging and integration
• Powertrain installation
• Technical drawings and GD&T
• DFMEA, DFM and DFA
• Prototype development and testing
• Composite structures and tooling
• Manufacturing support
I can assist companies and startups with mechanical design, CAD modeling, product development, engineering documentation, design validation and technical consulting.
Fluent in English, Portuguese and Italian.
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I have worked with leading global companies including Jaguar Land Rover, Ferrari, Maserati, Volvo Trucks and Electrolux, supporting projects from concept development through prototype, validation and production release.
My expertise includes:
• CATIA V5/V6 and Siemens NX
• 3D CAD modeling and assemblies
• Mechanical component design
• Vehicle packaging and integration
• Powertrain installation
• Technical drawings and GD&T
• DFMEA, DFM and DFA
• Prototype development and testing
• Composite structures and tooling
• Manufacturing support
I can assist companies and startups with mechanical design, CAD modeling, product development, engineering documentation, design validation and technical consulting.
Fluent in English, Portuguese and Italian.
Experience
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GEOMETRIC VALIDATION ENGINEER
JAGUAR LAND ROVER · Full-time
Nov 2022 –
Present
3 yrs 9 mos
Warwick, UK
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Validated alignment between engineering data and production A-Class surfaces (interior and exterior) prior to tooling kick-off.
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Supervised the DERA (Design Engineering Release Authorization) process for Range Rover programmes, minimising tooling modification costs after P-Release. Ensured design intent accuracy through evidence-based assessments to Module Leaders and Lead Engineers before tooling initiation. -
PROTOTYPE E-MACHINE ASSEMBLY LEAD ENGINEER
Ferrari · Full-time
Jan 2022 –
Dec 2022
11 mos
Maranello, Province of Modena, Italy
Led prototype electric machine assembly, ensuring dimensional accuracy, process stability and compliance with engineering specifications.
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Diagnosed and resolved assembly, tooling and instrumentation issues to maintain stable build conditions and minimise downtime.
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Authored and updated technical assembly procedures, improving repeatability and reducing build variability.
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Applied Lean methods to optimise assembly flow and support rapid prototype turnaround.
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Provided technical guidance and training to laboratory teams for complex assembly operations. -
MECHANICAL DESIGN ENGINEER
Maserati · Full-time
May 2018 –
Oct 2020
2 yrs 5 mos
Modena, Province of Modena, Italy
Engineered metallic and plastic components for engine-to-vehicle integration.
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Developed A-Class plastic components for the engine bay, including DFMEA, virtual checks and packaging assessments.
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Designed the dry sump oil tank for the Maserati MC20, covering packaging, manufacturability and system interfaces. Supported component-level and vehicle-level verification and validation activities.
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Contributed to virtual verification workflows with CFD, simulation and packaging teams.
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Coordinated prototype builds and implemented design updates during testing. -
MECHANICAL DESIGN ENGINEER
Electrolux · Full-time
Dec 2009 –
May 2018
8 yrs 5 mos
Curitiba, State of Paraná, Brazil
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Engineered complex mechanical assemblies, supporting cross-functional project teams in a fast-paced product environment.
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Produced 3D CAD models and 2D drawings for metallic and plastic components, aligned with engineering standards and manufacturing constraints.
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Coordinated prototype builds, ensuring dimensional accuracy and alignment with design intent.
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Managed component lifecycle, including design iterations, testing feedback and engineering change implementation. Collaborated with suppliers on feasibility, manufacturing processes and quality requirements.
Education
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Universidade Positivo
BSc, Mechanical Engineering
2010 – 2016
Activities and Societies:
AeroDesign Team Member, CAD development, aircraft design, structural analysis, composite structures, engineering teamwork and technical presentations.
Bachelor of Science in Mechanical Engineering with focus on mechanical design, product development, manufacturing processes, materials engineering, thermodynamics, finite element analysis and automotive engineering.
Graduation project and academic activities involved CAD modelling, engineering design, mechanical systems development and technical documentation.
Stats
0 followers, 0 following
Joined: August 24, 2026
Last seen: August 25, 2026
Languages
Portuguese Native or bilingual proficiency
English Full professional proficiency
Italian Full professional proficiency
Location
Sutton Coldfield, United Kingdom