Saumya R.

Experience

• Senior Design & Development Engineer RHI Magnesita · Full-time Sep 2024 – Present 1 yrs 11 mos India • Front Line Leader responsible for safety leadership and 6S implementation in refractory production operations.
  • Product lifecycle management for ISO products.
  • Lead CRM drawing management and engineering documentation for ISO refractory products.
  • Supervise a 7-member production team supporting daily manufacturing and operational activities.
  • Design tooling and production systems using composite, ceramic, and metallic materials.
  • Conduct DFMEA analysis to improve reliability and manufacturability of production components.
  • Prepare BOMs, routings, and production planning data using SAP.
  • Led Kaizen initiatives including automated CNC production loss reporting and process visibility dashboards.
• Mechaniacal Design Engineer Specialty Products and Services · Full-time Mar 2022 – Sep 2024 2 yrs 6 mos India • Led the aerodynamic and structural design of two generations of industrial drones used in steel, petrochemical, and chemical industries.
  • Conducted structural and aerodynamic simulations using ANSYS Mechanical, ANSYS Fluent, and Fusion 360 to validate designs and optimize performance.
  • Designed parachute-based drone safety system and validated the same using CFD interpretations, calculations and physical testing.
  • Developed aerodynamic airframe layouts, mechanical assemblies, and engineering designs for drone structures and critical subsystems and applied GD&T principles to improve manufacturability and assembly precision.
  • Conducted tolerance analysis, material selection, and structural assessments for lightweight aerospace systems using Carbon Fiber, CF-Nylon, PLA-CF, Aluminium, and Galvanised Iron.
  • Managed prototype development, testing, integration, and performance improvement of drone systems.
  • Collaborated with cross-functional team to integrate aerodynamic, structural and payload requirements into the final aircraft design.