Patrick G.

Experience

• Mechanical Engineer Thorlabs Ultrafast Optoelectronics · Full-time Apr 2018 – Feb 2026 7 yrs 10 mos Ann Arbor, MI, United States • Led CAD design and product development activities from concept through production release using SolidWorks 2025
  • Created and released 3D models, 2D drawings, GD&T-based engineering documentation, and complete BOM structures
  • Supported product development workflows including design reviews, prototype iteration, and manufacturing release
  • Applied design for manufacturability (DFM/DFA) principles to optimize precision assemblies and production fixtures
  • Developed and supported prototype builds and production tooling using 3D printing and rapid prototyping methods
  • Managed engineering change control and BOM updates using Microsoft Dynamics 365 / Bluestar PLM systems
  • Collaborated with cross-functional teams including manufacturing, procurement, and quality to resolve design and production issues
  • Worked directly with suppliers (machining, sheet metal, anodizing, silk screening) to ensure compliance with design intent
  • Identified root causes of manufacturing and assembly issues and implemented corrective design improvements
  • Supported procurement and program execution by expediting critical components and resolving supply chain constraints
  • Designed high-precision optical, electromechanical, and laser-based systems for production environments
• CAD Engineer Terametrix & Picometrix · Full-time Oct 2000 – Apr 2018 17 yrs 6 mos Ann Arbor, MI, United States • Supported full product development lifecycle from concept design through production release for optical and electromechanical systems
  • Developed complex CAD assemblies, detailed drawings, and BOMs using SolidWorks, Autodesk Inventor, and AutoCAD
  • Maintained engineering change control, revision management, and documentation compliance under ISO 9000 quality systems
  • Applied DFM principles to improve manufacturability, reduce cost, and enhance assembly efficiency
  • Participated in design reviews and cross-functional engineering discussions supporting product release decisions
  • Collaborated with suppliers on machining, sheet metal, and precision optical components
  • Supported development of high-speed optical receivers, terahertz laser systems, and photodetector assemblies
  • Contributed to engineering documentation used for manufacturing release and production support
  • Assisted with early-stage validation activities and prototype iteration feedback loops
• Design Engineer IMRA America · Full-time Feb 1996 – Oct 2000 4 yrs 8 mos Ann Arbor, MI, United States • Designed precision optical and electromechanical systems from concept through prototype and production support phases
  • Produced manufacturing-ready CAD models and detailed drawings using AutoCAD LT 98 and AutoCAD 14
  • Supported early product development activities including prototype fabrication and design validation testing
  • Applied manufacturability considerations and coordinated with suppliers for machined and sheet metal components
  • Contributed to cost reduction efforts and design improvements based on prototype and manufacturing feedback
  • Maintained engineering documentation, parts lists, and CAD databases supporting production builds