Sai Santhosh Aditya J.
Mechanical CAD Designer | 3D Modeling, Part Design & Print-Ready STL Files
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About
I'm a Mechatronics Engineering student specializing in mechanical CAD design, 3D modeling, and print-ready part development. I combine hands-on engineering knowledge with practical fabrication experience to deliver precise, manufacturable designs — not just visuals.
What I offer:
3D part modeling & assembly design (SolidWorks / Fusion 360 / FreeCAD)
Print-ready STL files optimized for FDM 3D printing
2D technical drawings with GD&T annotations
Reverse engineering & design-for-manufacture (DFM) improvements
Drone/robotics component design & custom enclosures
I own and operate a personal 3D printer, so every design I deliver is tested against real-world printability constraints — tolerances, wall thickness, support strategy, and fit. You get files that actually work, not just look good on screen.
Fast turnaround, clear communication, and revisions until you're satisfied
Let's build something precise.
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What I offer:
3D part modeling & assembly design (SolidWorks / Fusion 360 / FreeCAD)
Print-ready STL files optimized for FDM 3D printing
2D technical drawings with GD&T annotations
Reverse engineering & design-for-manufacture (DFM) improvements
Drone/robotics component design & custom enclosures
I own and operate a personal 3D printer, so every design I deliver is tested against real-world printability constraints — tolerances, wall thickness, support strategy, and fit. You get files that actually work, not just look good on screen.
Fast turnaround, clear communication, and revisions until you're satisfied
Let's build something precise.
Experience
-
Mechatronics Intern
Phoqtek Labs · Internship
Jun 2026 –
Present
0 mos
Hyderabad, TS, India
Worked as a Mechatronics Intern at PhoQtek Labs, a deep-tech photonics startup developing indigenous Fiber Optic Gyroscopes (FOG) for GPS-denied navigation in drones and aerospace systems.
Designed and developed mechanical assemblies for a single-axis precision rate table used in FOG calibration, using CAD tools for part modeling and fit checks
Built an Arduino-based control dashboard with Web Serial API for real-time motor control, speed profiling, and sensor data logging
Worked on stepper/servo motor integration, encoder feedback, and rotational system stability improvements
Contributed to hardware documentation, 2D drawings, and component selection for embedded mechanical systems
Collaborated across mechanical, electronics, and firmware teams in a fast-paced startup environment
Tools & Skills: SolidWorks / Fusion 360, Arduino, CAD modeling, Embedded C, Motor control, Precision mechanical assembly
Education
- Mahindra University Mechatronics Engineering Degree, B TECH MECHANICAL ENGINEERING, 7.01 2024 – 2028 (expected) Activities and Societies: Robotics Club, RoboSoccer Team, Badminton B.Tech in Mechatronics Engineering at Mahindra University, Hyderabad. Coursework includes embedded systems, CAD/CAM, fluid mechanics, control systems, and mechanism design. Hands-on experience with 3D printing, drone systems, and hardware prototyping alongside academic studies.
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Joined: June 7, 2026
Last seen: June 7, 2026
Area of Expertise
Languages
English Professional working proficiency
Hindi Professional working proficiency
Telugu Native or bilingual proficiency
Location
Hyderabad, India