Lasse F.
Danish Mechanical Design Engineer | High-Fidelity CFD & DEM | 5-Axis Precision & Zero-Error Prototyp
Vietnam
Global rank:
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About
Digital-Physical Systems Architect | Expert in High-Fidelity Simulation & Precision Manufacturing
I provide end-to-end mechanical engineering and industrial design services with a Zero-Error Philosophy. By acting as a "Man in the Middle" between complex data and physical execution, I ensure that every design is validated through fundamental physics before production.
Technical Capabilities:
Advanced Simulation: High-fidelity CFD (Computational Fluid Dynamics) and DEM (Discrete Element Method) using Altair HyperWorks. Specialized in thermal management for US Defense HVAC and abrasive wear optimization for mining equipment.
Precision Execution: Expertise in 5-Axis Milling for complex geometries (Titanium/PEEK), achieving 3-micron (0.003mm) tolerances for MedTech and high-stakes industrial markets.
Strategic Liaison: Proven track record handling sensitive infrastructure for the Danish Government (PET) and managing large-scale propulsion assemblies for Rolls-Royce Marine.
Services Provided:
Industrial Design: Complex ductwork, filtration units, and structural casings.
Simulation & Validation: FEM, CFD, and particle-flow optimization to eliminate mechanical friction.
Manufacturing Strategy: Manual G-code/macro-programming.
I specialize in high-stakes projects where failure is not an option. Whether designing for aerospace, defense, or deep-sea maritime environments, my focus is on objective truth and engineering excellence.
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I provide end-to-end mechanical engineering and industrial design services with a Zero-Error Philosophy. By acting as a "Man in the Middle" between complex data and physical execution, I ensure that every design is validated through fundamental physics before production.
Technical Capabilities:
Advanced Simulation: High-fidelity CFD (Computational Fluid Dynamics) and DEM (Discrete Element Method) using Altair HyperWorks. Specialized in thermal management for US Defense HVAC and abrasive wear optimization for mining equipment.
Precision Execution: Expertise in 5-Axis Milling for complex geometries (Titanium/PEEK), achieving 3-micron (0.003mm) tolerances for MedTech and high-stakes industrial markets.
Strategic Liaison: Proven track record handling sensitive infrastructure for the Danish Government (PET) and managing large-scale propulsion assemblies for Rolls-Royce Marine.
Services Provided:
Industrial Design: Complex ductwork, filtration units, and structural casings.
Simulation & Validation: FEM, CFD, and particle-flow optimization to eliminate mechanical friction.
Manufacturing Strategy: Manual G-code/macro-programming.
I specialize in high-stakes projects where failure is not an option. Whether designing for aerospace, defense, or deep-sea maritime environments, my focus is on objective truth and engineering excellence.
Experience
-
Technical Engineer & Technical Designer
Redlands Manufacturing Co LLC DBA (US) · Full-time
Jan 2022 –
Present
4 yrs 3 mos
Redlands, CA, United States
End-to-end development of HVAC filtration systems through precision design and simulation. My role bridges engineering innovation with digital craftsmanship, ensuring optimal performance and efficiency in industrial air quality solutions.
Core Responsibilities:
Create detailed technical drawings for ductwork, filtration units, and system layouts, ensuring compliance with industry standards and client specifications. Develop high-fidelity 3D models of HVAC components and assemblies, enabling accurate visualization and integration.
- CFD-FEM Analysis: Conduct Computational Fluid Dynamics (CFD) and Finite Element Method (FEM) simulations to evaluate airflow, pressure drops, thermal behavior, and structural integrity.
- Design Optimization: Collaborate with cross-functional teams to refine system performance, reduce energy consumption, and enhance air purification outcomes. -
CEO
Global Web Partners /e (DK) · Self-employed
Jan 2004 –
Dec 2013
9 yrs 11 mos
Copenhagen, Denmark
Business Transformation & Operational Turnaround Directed high-impact consulting for SMEs, specializing in full-cycle company launches and rapid turnaround strategies for underperforming entities. Applied first-principles logic to convert negative income into profitability through systemic optimization.
Operational Auditing: Analyzed and re-engineered production lines, supply chains, and product architectures to eliminate waste and maximize throughput.
Strategic Re-Pricing: Overhauled pricing models and marketing funnels for clients like Links Hotel Pattaya and Cheewaspa, aligning cost-structures with market value to drive immediate ROI.
Structural Turnarounds: Identified and neutralized systemic flaws for clients including Hypnotic/Michael Poulsen and Nørby ApS, implementing "Zero-Error" administrative and production protocols.
Exit Strategy: Successfully wound down operations in Europe to facilitate a strategic relocation and expansion into the Asian market. -
Team Manager & Quality Lead
Brdr. Jensen Aps. (DK) · Part-time
Jan 2004 –
Jan 2012
8 yrs
Copenhagen, Denmark
Secure Asset Relocation for Defense & Tier 1 Corporations Directed on-site logistics and "Zero-Error" relocation for high-security environments. Managed the physical move of mission-critical office infrastructure and sensitive assets for A.P. Moller-Maersk, Haldor Topsoe, and the Danish Government (PET & Military).
High-Security Logistics: Led on-site operations for Intelligence Service & Military, ensuring the secure transport of safes and sensitive equipment while maintaining strict confidentiality protocols.
Precision Execution: Applied a Zero-Error philosophy to complex relocations for Nokia and Siemens, guaranteeing 100% on-time completion with zero damage to infrastructure & hardware.
IT & Asset Integration: Managed the decommissioning and basic installation of IT hardware, ensuring seamless continuity for global corporate offices.
Operational Leadership: Directed site teams under high-pressure deadlines, serving as the primary lead for quality control and protocol adherence. -
Senior Technician
Rolls-Royce Marine(NO) · Contract
Jan 2003 –
Jan 2004
1 yrs
Ålesund, Møre og Romsdal, Norway
The Precision of Large-Scale Propulsion Directed manufacturing engineering for massive propulsion systems (propellers, thrusters, shaftlines) for global oil tankers and naval vessels. Managed the "Man in the Middle" loop between hydrodynamic design and heavy shop floor execution to ensure multi-ton parts met sub-millimeter tolerances.
Zero-Error Strategy: Applied a "Right First Time" methodology to safety-critical components where dimensional failure is not an option.
Scale & Precision: Mastered 5-axis machining and finishing for assemblies exceeding 5 meters, maintaining 0.01mm precision on high-value alloys.
Technical Liaison: Translated complex technical drawings and DFM requirements into optimized toolpaths, reducing cycle times and material scrap.
Compliance: Managed data traceability and process architecture for heavily regulated marine and defense standards. -
Brüsch Precision | Swiss-Type & 5-Axis Expert
Brusch Machine Factory ApS. (DK) · Full-time
Jan 1996 –
Jan 2003
7 yrs
Copenhagen, Denmark
Brüsch Precision | Precision Engineering Lead
Advanced Micro-Precision & Swiss-Type Turning Directed high-complexity production for MedTech and Aerospace (ISO 13485). Specialized in bridging the gap between intricate R&D designs and Zero-Error machine execution.
Ultra-Precision Mastery: Regularly achieved 0.003mm (3-micron) tolerances on complex components for the Japanese market, where perfection is the baseline.
Swiss-Type Turning (Langdrejning): Expert setup/programming for Citizen and Nakamura-Tome sliding head machines. Specialized in long, slender parts (0.3mm+) with extreme stability.
Multi-Axis Milling: Optimized 5-axis and multi-tasking turn/mill workflows for titanium, PEEK, and exotic alloys.
Technical Liaison: Provided DFM (Design for Manufacturing) insights to ensure "impossible" drawings were physically viable, repeatable, and scalable.
Process Integrity: Managed full traceability (FAI/PPAP) for safety-critical hardware.
Education
- Danmarks Designskole, Denmark Design, Design 2014 – 2015
- Copenhagen Business School, Denmark Business Economy (HL), Business, 12 2014 – 2015
- Danmarks Pædagogiske Universitet, Denmark Design, Visual Arts 2009 – 2010
- Copenhagen Business School, Denmark DEPLOMA, Multimedia-Designer 2005 – 2008
- Danmarks Tekniske Universitet, Denmark Master, Industry-technician, 11 1996 – 2000
Other experience
- CFD Aerodynamics Self-Study
- CFD ANALYSIS
Licenses & Certifications
- SVENDEBREV Sep 2003 – Present
Stats
0 followers, 0 following
Joined: April 18, 2026
Last seen: April 18, 2026
Area of Expertise
Aerospace Engineering
Concept Design
Engineering Design
Mechanical Engineering
Structural Engineering
Computer Numerical Control
Direct Digital Manufacturing
Prototype Design Services
Reverse Engineering
CNC Programming
HVAC Design Services
Design Engineering Services
Prototype Design Engineering
Metal Design and Fabrication
Computational Fluid Dynamics
Product Engineering Services
Design for Manufacturability (DFM Services)
Languages
Danish Native or bilingual proficiency
English Full professional proficiency
Swedish Limited working proficiency
Location
Vietnam