Sushil A.
Mechanical Design Engineer | SolidWorks, CATIA, UG NX, ANSYS Specialist Product Development & Sheet
Pune,
India
Global rank:
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121,936
Skill pts: 5
About
I am a Mechanical Design Engineer with 4+ years of industry experience, specializing in SolidWorks, CATIA, UG NX, and ANSYS. My expertise includes 3D CAD modeling, sheet metal design, product development, and simulation analysis.
I have worked on a wide range of projects, including:
Fall protection and lifeline safety systems – design, validation, and revalidation reports
Electric Vehicles (EV components & assemblies) – sourcing, design, and integration
R&D and Prototyping – converting problem statements into workable design solutions
Reverse Engineering & Product Improvement – creating accurate 3D models and drawings
✅ Key Strengths:
Strong problem-solving and innovative design approach
Hands-on knowledge of safety systems, automobile components, and electronics integration
Experience in vendor development, BOQ preparation, and manufacturing drawings
Ability to deliver accurate, optimized, and cost-effective solutions on time
I am passionate about turning ideas into real-world products and helping clients with complete design-to-production support.
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I have worked on a wide range of projects, including:
Fall protection and lifeline safety systems – design, validation, and revalidation reports
Electric Vehicles (EV components & assemblies) – sourcing, design, and integration
R&D and Prototyping – converting problem statements into workable design solutions
Reverse Engineering & Product Improvement – creating accurate 3D models and drawings
✅ Key Strengths:
Strong problem-solving and innovative design approach
Hands-on knowledge of safety systems, automobile components, and electronics integration
Experience in vendor development, BOQ preparation, and manufacturing drawings
Ability to deliver accurate, optimized, and cost-effective solutions on time
I am passionate about turning ideas into real-world products and helping clients with complete design-to-production support.
Experience
-
Design Engineer
Hebbar Techventures Pvt. Ltd., Pune · Full-time
Apr 2024 –
Present
1 yrs 10 mos
Pune, MH, India
Designed & tested lifeline safety systems aligned with industry standards.
Used SolidWorks, CATIA & ANSYS for product development, simulations, and analysis.
Designed electrical harness systems for vehicles.
Maintained ISO-compliant documentation, BOMs & 2D drawings.
Coordinated with cross-functional teams and clients to meet project requirements.
Skills: CATIA · UG NX · SolidWorks · 3D Printing · Automobile Engineering · Product Development · Product Lifecycle Management -
Design Engineer
Swift Industrial Aids Pvt. Ltd., Pune · Freelance
Dec 2023 –
Present
2 yrs 2 mos
Pune, MH, India
Developed horizontal, vertical, and overhead lifeline systems.
Created sheet metal designs, 3D assemblies, and manufacturing drawings.
Conducted system revalidation and prepared detailed service reports.
Coordinated with vendors and distributors for production and delivery.
Skills: SolidWorks · CATIA · ANSYS · Sheet Metal Design · Product Development · Safety Systems -
Diploma Trainee Engineer – Bajaj Auto Ltd., Pune
BAJAJ AUTO LTD · Full-time
Apr 2023 –
Apr 2024
1 yrs
Pune, MH, India
Modeled chassis, body, and interiors using UG NX & CATIA.
Optimized wiring harnesses for cost and weight reduction.
Led tolerance analysis and simulation-driven validation.
Contributed to reducing prototype development lead time by 15%.
Skills: UG NX · CATIA · CAD/CAM Software · CMM · Automobile Engineering · Wiring Harness
Education
- Goverment polytechnic Nashik Diploma in mechanical, Engineeering, A++ 2019 – 2022
Stats
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Joined: September 27, 2025
Last seen: September 27, 2025
Location
Pune, India