David C.
Mechanical/Systems Engineer with CATIA v5 and SDRC I-DEAS experience
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About
Senior CAD Engineer and Digital Product Definition Specialist with over a decade of experience designing, packaging, and optimizing complex systems for major automotive programs (including Ford Mustang, Maverick, and Expedition). Expert in CATIA V5, Teamcenter, and parametric modeling, specializing in complex assembly management, Digital Mockup (DMU) reviews, and Design for Manufacturing (DFM). Known for strict data integrity, fast troubleshooting of geometry issues, and bridging the gap between raw concepts and production-ready, release-compliant digital assets.
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Experience
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Senior CAD & Configuration Engineer
Ford Motor Company · Full-time
Sep 2025 –
Present
9 mos
Dearborn, MI, United States
Led CAD development, integration, and engineering release compliance across high-profile vehicle programs (Mustang, Maverick, Expedition).
Managed large-scale assembly configurations, digital mockups, and clearance calculations using Teamcenter, 3DExperience, and VisMockup to eliminate interference issues early in the design cycle.
Developed robust CAD concept models and parametric templates to accelerate early-stage product development before supplier data was finalized.
Orchestrated cross-functional data quality validation, ensuring flawless CAD-to-CAD translation and data sharing across multiple engineering domains.
Education
- Johns Hopkins University Masters of Science, Systems Engineering 2011 – 2017
- Michigan Technological University Bachelors of Science, Mechanical Engineeering 1993 – 1998 Activities and Societies: Formula SAE for 5 years
Other experience
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Additive Manufacturing & Fusion 360 Prototyping
Design, iterate, and manufacture functional physical products and mechanical assemblies using Autodesk Fusion 360 for desktop FDM and SLA 3D printing.
Translate design concepts into 3D-printable geometry, accounting for material shrinkage, layer adhesion, strict tolerance stack-ups, and optimized support structures.
Perform physical fitment testing, rapid prototyping iterations, and structural validation of custom aftermarket components outside of core commercial work.
Stats
0 followers, 0 following
Joined: July 3, 2025
Last seen: June 4, 2026
Area of Expertise
Automotive Design
3D Printing Design
3D Modeling
Engineering Design
Mechanical Engineering
Rapid Prototyping
3D Printing Services
Fused Deposition Modeling
3D Design Services
Prototype Design Services
3D Solid Modeling
CATIA Design Services
Part-to-CAD Modeling
CAD Conversion Services
3D Models of Machine Parts
Prototype Design Engineering
Mechanical CAD Design
3D Product Modeling
2D to 3D Modeling
Design for Additive Manufacturing
Languages
English Native or bilingual proficiency
Location
Canton, MI, United States