Gursagar S.
Mechanical Design Engineer
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Experience
-
Mechanical Design Engineer
Havells · Full-time
Jun 2019 –
Present
6 yrs 11 mos
India
Responsibilities:
- Complete Product Architecture i.e. Concept generation, CAD Modelling, Detail designing, Theoretical calculations, Testing etc.
- Driving Design for Manufacturability/Assembly discussions.
- Ensuring Design control processes, Risk management File, DFR (Design for reliability), DFM, DFA, Design Verification and Validation, Test method development & Validation etc.
- Aligning with legal team to protect IP on in-house creations for Havells India Limited
- Mathematically modelling fluid and mechanical systems to formulate numeric and psychometric values to evaluate technological feasibility in the pre-prototyping stage
- Aligning with the CXD team and carrying out development and engineering activities after product conceptualization.
Key Project 1:
Venturi Air Cooler (VAC) : Invented and engineered a personal air cooling device, which does not use any pump to lift water. VAC is 62% smaller in dimensions compared to any ordinary cooler and also gives much higher cooling efficiency while keeping issues like pump jamming at bay.
Key Project 2 :
Coanda Air-circulator: Invented and engineered a roof hanging product that incorporates an air-circulator, an air purifier and a light. it gives major cost benefits for the intended features while ensuring a great user experience.
Key Project 3:
Air Purifier 250: Design Architecture, Assembly Tolerance Stacks, Air Flow Management.
Auxillary Projects:
- Designed a compound epicyclic gear train for a vegetable washer project.
- Designed mechanism function for the multifunction switch (MFS).
Achievements:
- Lead inventor in a patent for Venturi Air cooler: 202011018315
- Secondary inventor in a patent for Multi-function Switch: 202011014294
- Two more patents filed -
Senior Design Engineer
Stryker Corporation · Full-time
Feb 2022 –
Aug 2024
2 yrs 6 mos
India
Designed and developed a new type of oscillating attachment (OSCA) from the ground up, focusing on optimizing functionality and usability through multiple iterations and over 30+ prototypes. Filed multiple IDFs and patents. Collaborated closely with cross-functional stakeholders from Ireland and the US to ensure alignment on project goals and user needs.
Awards:
Circle of Influence Award Stryker, 2024
Extra-Miler Award Stryker, 2023
C.V. Raman Innovation Award Stryker, 2022
Stryker Superstar of The Month Award (4X) Stryker, 2022 - 24
Education
- Thapar University Bachelor in Engineering, Mechanical Engineering, 7.7 2017 – 2019 Activities and Societies: Fateh Motorsports
Licenses & Certifications
- Professional Member Engineers Australia Sep 2024 – Present
- Lean Six Sigma Green Belt (CLSSGB) TUV SUD Jul 2024 – Present
- Basics of Tolerance Analysis - Stackup and Fits Udemy Jan 2021 – Present See credential
Stats
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Joined: May 5, 2025
Last seen: May 6, 2025
Area of Expertise
DIY Design
Concept Design
New Invention Development
Wearables Design
Medical Devices Design
Injection Molding and Casting
Patent Drawings
PDF to DWG Conversion
Open Innovation
Reverse Engineering
Image to CAD Conversion Services
3D Models of Machine Parts
Paper to CAD Conversion
PDF to CAD Conversion
2D to 3D Modeling
Location
Sydney, Australia