Cyrus K.

Experience

• Mechanical Design Consultant Toyota Mobility Foundation · Part-time Mar 2025 – Present 1 yrs 1 mos Nairobi, Nairobi County, Kenya Designed, tested, and documented mechanical subsystems using design-for-manufacture and design-for-assembly
  principles.
  Designed adapters, electronic enclosures, and mechanical linkages for existing automotive components, ensuring proper fit, alignment, and functional performance.
• Mechanical engineer Agsol Limited · Full-time Feb 2024 – Present 2 yrs 2 mos Dongguan, Guangdong Province, China Designed, calculated, and validated jigs, fixtures, gauges, and mechanical assemblies, creating final layouts and release-to-production drawings using SolidWorks and GD&T, reducing rework costs by over 50%.
  Conducted FEA simulations, tolerance analysis, and physical prototype testing (FDM and resin 3D printing) to verify form,
  fit, function, and structural reliability before production.
  Oversaw international manufacturing and quality control in China, analyzing localization and supplier-specific manufacturing constraints and adapting designs to ensure specification compliance and production efficiency.
  Developed and maintained technical product files including BOMs, BOQs, SOPs, IQC checklists, packaging solutions, CAD
  models, and drawings, improving workflow repeatability and reducing material waste by 40%.
  Collaborated with international vendors and contractors to review designs, resolve manufacturability issues, and implement design improvements, preventing production errors by over 30%.
  Identified and selected mechanical components, materials, and off-the-shelf parts based on performance requirements,
  manufacturability, cost, and supplier availability.