Plant Layout & Piping Design Engineer Ashraf Waly 16 Ismail Ramzy, El-Gamea square, Heliopolis, Cairo, Egypt Floor 5, Flat 1 OBJECTIVE: To obtain a position within a large dynamic company where there are opportunities for growth and development. CAREER PROFILE: § Excellent interpersonal skills with an ability to work effectively with individuals at all levels. § Soft skills: Strong team work attitude and ability to motivate the team members, significant communication skills, problem solving attitude, fast and multi-task execution capabilities, strong analytical mind set and imaginative problem solving ability. PROFESSIONAL EXPERIENCE: PGESCo, Power Generation Engineering Service Company Consultant BECHTEL Partner Title : Senior Plant Design Engineer • Professional knowledge: clear and solid knowledge of all the plant design, piping engineering related activities & Interaction with Process Licensor including review of P&IDs & Preparation of Piping Design Basis. General Layout (Site Plan) & Piping Design Criteria Equipment Layout Plan (Unit Plot Plan) Piping Assembly Drawings Key Plan , U/G Piping Composite dwg.(s) Piping routing studies & Underground system routing Piping & Instrumentation Diagrams (P&IDs) , Line List Piping Specifications (e.g. supply, material, dimensional, fabrication, erection / installation, welding incl. equipment welding, testing, PMI, insulation) List of piping special components & Material take off (Bill of Material) Technical Bid Evaluation & vendor documentation for piping material 3D- Model , Piping isometric design and issue procedure Piping isometric list , drawing Pipe support specification ,summary & check . • Piping Material and Valve Material Specifications • 3-D Modeling and layout design. • Ensuring compliance with Procedures, Work-instructions and Check-lists • Arranging 3-D Model and checking dwg. And Isos • Equipment design (Tanks ,heat exchangers, Pumps, Compressors ………etc ) • Drafting composite drawings and extracting Isometrics. • Responsible Engineer for the Plant layout , Plant General Arrangement & Equipment Locations ) • Check and review Project /vendor, Contractors drawings. • Issue of Design Change Requests/Notes and Man-hour Change Orders • Site interface and support/co-ordination • Standardization (e.g. Updating of Specifications, Technical Notes) • Responsible Engineer of (waste/water treatment & desalination water) packages. • Coordination with other disciplines (Electrical, Civil, Archtiecture, Control,etc) • Coordination with Site Construction Managers/Other Responsible Engineers. Since May 2008 to Nov.2012 • Project shared in : EL-TEBBIN Power plant 2*350MW ,ABOU-QIR Power plant 2*650 MW,EL-SOKHNA “Super Critical” Power Plant 2*650 MW , El-Suez power plant 650 MW ARAB CONTRACTORS CAMEROON LTD YAOUNDI –OLAMA (ROAD CONS. PROJECT), CAMEROON Since 2007 to 2008 §Site & Tech.office Manager of (Asphalt Mixing /Concrete) Plants and Asphalt equipment &Spray bitumen tanks trucks, compactors, .etc). (Cameroon-Yaoundé 2008) §Controller and Tech.operator for all kinds of asphalt /Concrete plants ARAB CONTRACTORS “OSMAN AHMED OSMAN” Transportation projects sector (Roads and railway projects), Cairo Since 2003 to 2007 §Maintenance, Repair and Designer engineer for all No. of eleven ASPHALT MIXING PLANT. (Cairo 2003) §Manager of asphalt pavement sector. (2004) §Manager for all No. of elevens ASPHALT MIXING PLANT. (2005-2007) §Visitor lecturer in (MTI-MANAGEMENT &TECHNOLOGY INSTITUTE) (2005-2007) Sugar Industrial Integrated Co., Hawamdeya, Cairo 2002-2003 Associate Industrial and designer engineer §Learning a full description of the sugar industry techniques. § Completed studies and validations on all stations in the factory started at milling and ended at packing stations and the control stations. § Completed studies and validations on all equipment used on the production floor. § Completed studies on the processes and instrumentations diagram (P&ID) of the factory. § Dealing with the factory’s software packages which used in the design and the analysis of the piping, structure and equipment. §Learning the creation of change requests required to amend standard operating procedures. § Conducted trouble-shooting investigations prior to the start up of new production lines. §3-D Modeling and stress analysis calc. § Provided general support to the B.Sc. Project. Army Factory 909 of Engines, Helwan, Cairo Training & work 2000-2002 Engineering Assistant (Summer Placement) § Assisted with the creation of Auto-CAD drawings. § Completed evaluation forms on CNC machines as detailed by the Senior Engineers § Filed and typed up engineering data. § Devised layout drawings on Auto-CAD for the review of the Senior Engineer. § Completed studies and validations on all equipment used on the production floor. § Provided Engineering support for each production area. § Provided general support to the department. EDUCATION: Cairo University, Cairo, Egypt July 2003. BSc. in Machine design and production. Excellent degree in B.Sc. project. Headway University, California, USA, April 2012 MSc.in Mechanical Science Engineering ASME Professional member SPED Professional member PROJECT HISTORY: Project name is “Computer aided design for an industrial piping network “. The goal of my project to give a complete modeling of an evaporation station used in sugar industry techniques and to perform stress analysis on the main pipelines feeding the evaporators. From the main objectives of the project is studying the various types and features of pipe fittings and its accessories including materials, codes, design conditions, design rating and pressure &temperatures rating. Software packages used in project: • AUTOPLANT packages (STEEL_STRUCTURAL, EQUIPMENT, and PIPING). • AUTOPLANT (P&ID) PACKAGE • AUTOPIPE PLUS (stress analysis) package. • COSMOS/M package(finite element analysis) • AUTOCAD 2000 package. ADDITIONAL INFORMATION & Skills: Proficient in the use of: • Autodesk Autocad (2D-3D)2000-2002-2004 • Bentley AutoPlant 3D (STEEL_STRUCTURAL, EQUIPMENT, PIPING). • AUTOPLANT (P&ID), Material Database. • AUTOPIPE PLUS(stress analysis) • COSMOS/M package(finite element analysis) • Smart Plant 3D “Intergraph Package” • Smart Sketch 3D “Intergraph Package” • Inventor 8 ,11 • Microstation/J • 3DM “BECHTEL confidencial programe package” • Pipeflow programe package • Mechanical desktop • 3DMAX CAD 09 • Intelligent CAD 2001 • Visual basic • Microsoft Word, Excel, PowerPoint, Photoshop • Courses completed through study include Thermodynamics, Machine Design, Heat Transfer, quality control, management, CNC programming, Plant engineering, metal forming…..etc. • Familiar & Courses attended (ASME B31.1,B31.3 …etc) and ANSI ,NFPA ,API ,AWWA,OSHA,Valves Selection…………etc codes ,Specifications and standards • Many Seminars/Conferences were be attended in/out work field • Good knowledge in Electric /Control. • Languages: Fluency in spoken & written English. PERSONAL DETAILS: Date of birthday: 12 February 1980 Religion: Muslim Marital status : Married and have a Son. Military service: done Drive license: Valid INTERESTS: Football, Reading, Travel, Internet.