BIW Fixture Design Engineer with 2+ years of experience. Strong engineering professional DIPLOMA IN Automobile engineering from Sri Jayachamarajendra (govt) Polytechnic Bengaluru. Have a worked on v... Read more

BIW Fixture Design Engineer with 2+ years of experience. Strong engineering professional DIPLOMA IN Automobile engineering from Sri Jayachamarajendra (govt) Polytechnic Bengaluru. Have a worked on various standards like ABB, JLR, ENKO BMW, ABB, Air Bus, FFT, Farmen, with tools Catia, and AutoCAD Softwares. Fixture concept design, 3d Finish and 2d detailing for Body In White (BIW). Concept Design and 2d detailing of Geo fixtures, grippers, Takeout trolleys, Conveyors, Trunnion, Turntable and Robot riser etc. Defining the manufacturing process, Gun study, Ergonomic study. Considering the POKA-YOKE while Designing BIW Welding Fixtures to avoid wrong part loading. Creating BOM for the fixtures as per required formats like EXCEL, CATIA BOM. 3D and 2D File Converting formats like igs, dxf, 3dxml, gl2, PDF and also by using Macro Conversion. Creating documentations and deliverables such as Preliminary BOM, Ergo Study, Poke-Yoke, RED GREEN STUDY.

1. Asper Architecture Layouts Developing Electrical Designs (Lighting, Power and Cable tray Layouts) co-ordination with other services 2. Electrical Concept Design (Lighting, Power and Cable tray Layo... Read more

1. Asper Architecture Layouts Developing Electrical Designs (Lighting, Power and Cable tray Layouts) co-ordination with other services 2. Electrical Concept Design (Lighting, Power and Cable tray Layouts) 3. Shop Drawing (Lighting, Power, Cable tray, BMS and Audio System Layouts) 4. As-built Drawings (Lighting, Power, Cable tray, ELV, BMS and Audio System Layouts)

Technical Introduction: Mechanical Design Expertise Hello, I’m D Hemanth Dayalu, a Mechanical Design Engineer with comprehensive experience in mechanical systems design, product development, and AI in... Read more

Technical Introduction: Mechanical Design Expertise Hello, I’m D Hemanth Dayalu, a Mechanical Design Engineer with comprehensive experience in mechanical systems design, product development, and AI integration. Below is a brief overview highlighting my expertise and technical competencies: Professional Summary I have led and contributed to numerous projects across the fields of robotics, autonomous systems, aerospace, defense, and consumer products. My experience spans from conceptual design to manufacturing and deployment, blending traditional engineering with advanced technologies. Core Technical Skills • Mechanical System Design: Specialized in designing complex systems, including autonomous camera platforms and sensor-integrated devices. • CAD & Simulation Tools: • 3D Modeling: Expert in SOLIDWORKS, CATIA, and SOLIDEDGE for parametric and surface modeling. • Simulation & Analysis: Proficient in ANSYS, FEA (Finite Element Analysis), and FMEA (Failure Modes and Effects Analysis) for robust design validation. • Product Development & Prototyping: • Led end-to-end product development cycles (R&D to production). • Skilled in rapid prototyping, 3D printing, and sheet metal fabrication. • Extensive experience with CNC machining and plastics injection molding. • AI Integration: Engineered AI-enabled components for edge computing, sensor fusion, and real-time surveillance systems. • Project Management: Managed cross-functional engineering teams and projects, delivering innovative products to diverse industries. • Manufacturing Techniques: Hands-on expertise in CNC milling, sheet metal operations, and reverse engineering. Key Projects • Autonomous Camera Systems: Designed and developed integrated visible camera systems with advanced sensors (IR, GPS, alcohol & gas detection), AI compute modules, and robust IP-rated enclosures. • Product Development for Aerospace & Defense: Managed the creation and installation of advanced prototypes, utilizing rapid prototyping and reverse engineering methods. • Robotics & IoT Solutions: Developed robotics kits and IoT-enabled devices, encompassing both hardware and software integration.