CAD Designer for Waterproof Foil-Assist Battery and ESC Housing Anyone

About the job

I need an experienced mechanical CAD designer to turn my sketches models into a properly engineered, manufacturable foil-assist housing.

2 main parts required for design secondary parts like O rings also required

The device is similar in general function to a Foil Drive unit, but it uses a rear-removable electronics housing rather than a removable front nose cone. The main battery housing mounts beneath the foil mast, while the ESC and electronics are contained in a compact removable aluminium rear section.

Key requirements:
Maximum overall dimensions: 650 × 125 × 54 mm
Battery compartment to accept a finished 500 × 78 × 46 mm battery
Battery must slide in from the rear
Rear electronics housing approximately 80 mm long
ESC dimensions: 100 × 50 × 30 mm
The ESC’s 100 × 50 mm face must contact the aluminium housing through thermal paste or a thermal pad
Electronics housing intended for 3D-printed aluminium or CNC-machined aluminium
Nominal aluminium wall thickness: 1.5–2 mm, with additional thickness beneath the ESC where required
Electronics will be waterproofed by potting
Waterproof O-ring seal between the battery housing and removable electronics housing
Space between compartments for the internal high-current battery connector
Rear interface for an AMASS MR60 connector in a removable, bolted, O-ring-sealed cartridge
Rear mounting point for an M12 waterproof cable gland
Mast mounting area approximately 50 mm forward of the rear battery opening
Compatib... read more
I need an experienced mechanical CAD designer to turn my sketches models into a properly engineered, manufacturable foil-assist housing.

2 main parts required for design secondary parts like O rings also required

The device is similar in general function to a Foil Drive unit, but it uses a rear-removable electronics housing rather than a removable front nose cone. The main battery housing mounts beneath the foil mast, while the ESC and electronics are contained in a compact removable aluminium rear section.

Key requirements:
Maximum overall dimensions: 650 × 125 × 54 mm
Battery compartment to accept a finished 500 × 78 × 46 mm battery
Battery must slide in from the rear
Rear electronics housing approximately 80 mm long
ESC dimensions: 100 × 50 × 30 mm
The ESC’s 100 × 50 mm face must contact the aluminium housing through thermal paste or a thermal pad
Electronics housing intended for 3D-printed aluminium or CNC-machined aluminium
Nominal aluminium wall thickness: 1.5–2 mm, with additional thickness beneath the ESC where required
Electronics will be waterproofed by potting
Waterproof O-ring seal between the battery housing and removable electronics housing
Space between compartments for the internal high-current battery connector
Rear interface for an AMASS MR60 connector in a removable, bolted, O-ring-sealed cartridge
Rear mounting point for an M12 waterproof cable gland
Mast mounting area approximately 50 mm forward of the rear battery opening
Compatible mounting patterns:
120 × 90 mm
160 × 90 mm
Mounting holes should allow M6, M7 or preferably M8 through-bolts where structurally practical
External shape should be streamlined for low hydrodynamic drag
Housing must account for sealing compression, fastener access, cable routing, potting volume, thermal transfer and realistic manufacturing tolerances


I will provide:
Hand-drawn concept sketches
Battery layout and dimensions
Initial design portfolio and dimensional drawings

Required deliverables:
Fully editable parametric CAD model
Preferred software: Fusion 360, SolidWorks or FreeCAD
Separate components for the main housing, electronics housing, connector cartridge and seals
O-ring gland and sealing details
Fastener and insert specifications
Design suitable for prototype production and later refinement

Experience with waterproof housings, marine products, aluminium additive manufacturing, CNC machining, O-ring design, thermal management and high-current battery systems would be strongly preferred. This is a prototype engineering job, not just cosmetic modelling. read less
I need an experienced mechanical CAD designer to turn my sketches models into a properly engineered, manufacturable foil-assist housing.

2 main parts required for design secondary parts like O rings also required

The device is similar in general function to a Foil Drive unit, but it uses a rear-removable electronics housing rather than a removable front nose cone. The main battery housing mo... read more
I need an experienced mechanical CAD designer to turn my sketches models into a properly engineered, manufacturable foil-assist housing.

2 main parts required for design secondary parts like O rings also required

The device is similar in general function to a Foil Drive unit, but it uses a rear-removable electronics housing rather than a removable front nose cone. The main battery housing mounts beneath the foil mast, while the ESC and electronics are contained in a compact removable aluminium rear section.

Key requirements:
Maximum overall dimensions: 650 × 125 × 54 mm
Battery compartment to accept a finished 500 × 78 × 46 mm battery
Battery must slide in from the rear
Rear electronics housing approximately 80 mm long
ESC dimensions: 100 × 50 × 30 mm
The ESC’s 100 × 50 mm face must contact the aluminium housing through thermal paste or a thermal pad
Electronics housing intended for 3D-printed aluminium or CNC-machined aluminium
Nominal aluminium wall thickness: 1.5–2 mm, with additional thickness beneath the ESC where required
Electronics will be waterproofed by potting
Waterproof O-ring seal between the battery housing and removable electronics housing
Space between compartments for the internal high-current battery connector
Rear interface for an AMASS MR60 connector in a removable, bolted, O-ring-sealed cartridge
Rear mounting point for an M12 waterproof cable gland
Mast mounting area approximately 50 mm forward of the rear battery opening
Compatible mounting patterns:
120 × 90 mm
160 × 90 mm
Mounting holes should allow M6, M7 or preferably M8 through-bolts where structurally practical
External shape should be streamlined for low hydrodynamic drag
Housing must account for sealing compression, fastener access, cable routing, potting volume, thermal transfer and realistic manufacturing tolerances


I will provide:
Hand-drawn concept sketches
Battery layout and dimensions
Initial design portfolio and dimensional drawings

Required deliverables:
Fully editable parametric CAD model
Preferred software: Fusion 360, SolidWorks or FreeCAD
Separate components for the main housing, electronics housing, connector cartridge and seals
O-ring gland and sealing details
Fastener and insert specifications
Design suitable for prototype production and later refinement

Experience with waterproof housings, marine products, aluminium additive manufacturing, CNC machining, O-ring design, thermal management and high-current battery systems would be strongly preferred. This is a prototype engineering job, not just cosmetic modelling. read less
Foil_Assist_Device_CAD_Design_Portfolio_RevB.pdf pdf Aug 05, 2026
Screenshot 2026-08-05 at 8.19.04 PM.png png Aug 05, 2026
Screenshot 2026-08-05 at 8.19.11 PM.png png Aug 05, 2026
Screenshot 2026-08-05 at 8.19.21 PM.png png Aug 05, 2026
Screenshot 2026-08-05 at 8.19.28 PM.png png Aug 05, 2026
Screenshot 2026-08-05 at 8.26.11 PM.png png Aug 05, 2026
Screenshot 2026-08-05 at 8.26.22 PM.png png Aug 05, 2026
Screenshot 2026-08-05 at 8.26.28 PM.png png Aug 05, 2026

Things to know

Job location

Remote

Work location

Job skill level

Intermediate

Skill Level

Job rate

Open budget

Fixed-rate

Job type

Part-time

Job type

Job length

Under 1-month

Job duration

Areas of expertise

2D & 3D Mechanical Design 3D Assembly Design 3D Engineering 3D Manufacturing Design 3D Mechanical Design 3D Part Design Advanced Assembly Modeling Assembly Design Assembly Modeling CAD Design +7 more

Job categories

Mechanical CAD Design Industrial Design Services Mechanical Design Services

About the client

Payment ready

Australia (01:38 am)

Posted

Active

Job activity

25 Applicants

1 interviews in progress

5 unanswered invites

Similar jobs

miniature spray pump

Remote - Posted
I m looking for a professionist able to design or adapt a miniature spray pump for integration into a small wearable device.
Industrial Design Services Product Engineering Services Mechanical Design Services Prototype Design Services
View job

i want to create a open flap watch with modern design.

Remote - Posted
i want to create cad+3d render +3d model of a concept open and close flap watch which could be made in other materials like gold silver steel etc.
Industrial Design Services Product Engineering Services 3D Design Services Jewelry Design Jewelry Design
View job

Freelance designer

Bengaluru, India - Posted
Need a regular designer resource who can make drawings of machine components and parts. The drawings to enable workshops to machine these parts if required in future. May requ...
General CAD Drafting Industrial Design Services 3D Design Services
View job

Mechanical CAD Engineer for Consumer Product ( Solid Workd/Fusion 360)

Remote - Posted
We are seeking an experienced mechanical CAD engineer to create a production-quality parametric model for a small consumer bathroom product. The design uses a compound drainag...
Product Engineering Services Mechanical CAD Design SolidWorks Design Services Mechanical Design Services Industrial Design Services
View job

jewellery lock solution

Remote - Posted
i wanted to create a lock in tennis bracelet which is lock cum box.need to engineer cad.
3D Modeling Product Engineering Services Mechanical Design Services
View job

Industrial Designer Needed – Olive Oil Spout / Dispensing System

Remote - Posted
We are developing a premium olive oil brand packaged in metal tins. We are looking for an experienced industrial designer or mechanical engineer to design a reusable dispen...
Industrial Design Services Product Engineering Services 3D Product Modeling Prototype Design Services 3D Product Rendering and Design
View job

How it works

Find hourly jobs

Find hourly jobs

Top rated experts are regularly hired for hourly jobs & ongoing client work.
Fixed-rate jobs

Fixed-rate jobs

Experts can browse & apply to fixed-rate work & quote on a flat-rate basis.
Design contests

Design contests

Experts build a reputation and earn prizes by participating in design challenges.

About Cad Crowd

4.9/5.0

(Our client satisfaction)

G2 2022

Spring high performer

203,125

global members

33,285

projects delivered to clients


Trusted by
US Army Corps of Engineers
Tiffany
BCG
Target
KPMG
Xprize

Find freelance & remote jobs

Your next big opportunity is just a click away. Create a free profile and start finding work tailored to your skills.