Complete Design Package for Fabrication-Ready Fire-Tube Boiler System Ended

About the job

Scope of Work:
We are seeking an experienced mechanical engineer to prepare a complete, fabrication-ready design package for a fire-tube boiler suitable for [industrial/process/heating] applications. The design must be fully detailed and compliant with international codes, allowing direct handover to a fabrication workshop without requiring further detailing or engineering input.

Deliverables Must Include:
1. Design Calculations
Heat balance and combustion calculations

Steam generation capacity and efficiency

Fire-tube sizing, furnace geometry, and heat transfer area

Flue gas flow rates and outlet temperature

Pressure vessel calculations per code (thickness, stresses, reinforcements)

2. Mechanical Design
Complete sizing and mechanical integrity calculations

Tube sheet, furnace, shell, and stay bar design

Thermal expansion allowances

Insulation and refractory specifications

Chimney and platform design

3. Process Documentation
Process Flow Diagram (PFD)

Piping and Instrumentation Diagram (P&ID)

Control and safety loop overview

Fuel system and burner integration

4. Fabrication-Ready Drawings (Issued for Construction – IFC)
General Arrangement Drawing (GAD)

Detailed 2D fabrication drawings: shell sections, tube bundle, nozzles, supports, manholes, saddles, etc.

Assembly drawings and welding details

Chimney, mounting base, and access platform drawings

Complete Bill of Materials (BOM) with material specs

Welding symb... read more
Scope of Work:
We are seeking an experienced mechanical engineer to prepare a complete, fabrication-ready design package for a fire-tube boiler suitable for [industrial/process/heating] applications. The design must be fully detailed and compliant with international codes, allowing direct handover to a fabrication workshop without requiring further detailing or engineering input.

Deliverables Must Include:
1. Design Calculations
Heat balance and combustion calculations

Steam generation capacity and efficiency

Fire-tube sizing, furnace geometry, and heat transfer area

Flue gas flow rates and outlet temperature

Pressure vessel calculations per code (thickness, stresses, reinforcements)

2. Mechanical Design
Complete sizing and mechanical integrity calculations

Tube sheet, furnace, shell, and stay bar design

Thermal expansion allowances

Insulation and refractory specifications

Chimney and platform design

3. Process Documentation
Process Flow Diagram (PFD)

Piping and Instrumentation Diagram (P&ID)

Control and safety loop overview

Fuel system and burner integration

4. Fabrication-Ready Drawings (Issued for Construction – IFC)
General Arrangement Drawing (GAD)

Detailed 2D fabrication drawings: shell sections, tube bundle, nozzles, supports, manholes, saddles, etc.

Assembly drawings and welding details

Chimney, mounting base, and access platform drawings

Complete Bill of Materials (BOM) with material specs

Welding symbols and NDT details

5. 3D Model (Optional but Preferred)
SolidWorks / Inventor model for visual and fabrication clarity

6. Specifications and Compliance
Material selection (SA 516 Gr 70, SA 210, SA 192, etc.)

Design and construction per ASME Section I / EN 12953 or applicable code

Safety devices sizing per API 520 / ASME VIII

Emissions and stack design considerations

Design data sheet

7. Instrumentation and Control Scope
Burner management system (BMS) overview

Instrument list (pressure, temperature, level, flow)

Suggested control logic (startup, shutdown, alarms)

Control panel and electrical feed (optional)

Final Package Requirement:
All documents, drawings, and calculations must be compiled into a fabrication-ready package, fully detailed and organized for direct issuance to a workshop or fabrication contractor. No additional engineering or detailing should be needed post-submission.

Submission Requirements:
Relevant boiler design portfolio (preferably fabrication-ready examples)

List of software tools used

Project execution plan

Quotation and payment terms based on milestones read less
Scope of Work:
We are seeking an experienced mechanical engineer to prepare a complete, fabrication-ready design package for a fire-tube boiler suitable for [industrial/process/heating] applications. The design must be fully detailed and compliant with international codes, allowing direct handover to a fabrication workshop without requiring further detailing or engineering input.

Deliverables... read more
Scope of Work:
We are seeking an experienced mechanical engineer to prepare a complete, fabrication-ready design package for a fire-tube boiler suitable for [industrial/process/heating] applications. The design must be fully detailed and compliant with international codes, allowing direct handover to a fabrication workshop without requiring further detailing or engineering input.

Deliverables Must Include:
1. Design Calculations
Heat balance and combustion calculations

Steam generation capacity and efficiency

Fire-tube sizing, furnace geometry, and heat transfer area

Flue gas flow rates and outlet temperature

Pressure vessel calculations per code (thickness, stresses, reinforcements)

2. Mechanical Design
Complete sizing and mechanical integrity calculations

Tube sheet, furnace, shell, and stay bar design

Thermal expansion allowances

Insulation and refractory specifications

Chimney and platform design

3. Process Documentation
Process Flow Diagram (PFD)

Piping and Instrumentation Diagram (P&ID)

Control and safety loop overview

Fuel system and burner integration

4. Fabrication-Ready Drawings (Issued for Construction – IFC)
General Arrangement Drawing (GAD)

Detailed 2D fabrication drawings: shell sections, tube bundle, nozzles, supports, manholes, saddles, etc.

Assembly drawings and welding details

Chimney, mounting base, and access platform drawings

Complete Bill of Materials (BOM) with material specs

Welding symbols and NDT details

5. 3D Model (Optional but Preferred)
SolidWorks / Inventor model for visual and fabrication clarity

6. Specifications and Compliance
Material selection (SA 516 Gr 70, SA 210, SA 192, etc.)

Design and construction per ASME Section I / EN 12953 or applicable code

Safety devices sizing per API 520 / ASME VIII

Emissions and stack design considerations

Design data sheet

7. Instrumentation and Control Scope
Burner management system (BMS) overview

Instrument list (pressure, temperature, level, flow)

Suggested control logic (startup, shutdown, alarms)

Control panel and electrical feed (optional)

Final Package Requirement:
All documents, drawings, and calculations must be compiled into a fabrication-ready package, fully detailed and organized for direct issuance to a workshop or fabrication contractor. No additional engineering or detailing should be needed post-submission.

Submission Requirements:
Relevant boiler design portfolio (preferably fabrication-ready examples)

List of software tools used

Project execution plan

Quotation and payment terms based on milestones read less

Things to know

Job location

Remote

Work location

Job skill level

Expert

Skill Level

Job rate

$15 - $35/hr

Hourly (USD)

Job type

Part-time

Job type

Job length

Under 1-month

Job duration

Areas of expertise

2D & 3D Mechanical Drawing CFD Simulations Thermal Analysis htri +1 more

Job categories

Engineering Design Mechanical Engineering Mechanical Design Services Fabrication Drawings Services Mechanical Drafting +2 more

About the client

Payment not ready

Egypt (10:45 am)

Posted

Active

Job activity

12 Applicants

0 interviews in progress

6 unanswered invites

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