FrogWire Foam Cutter – W2D/G-code File Generation for Curved Hole Cores Ended

About the job

I’m looking for a CNC file specialist to create Vectric Aspire (.crv3d) files and working G-code for a FrogWire foam cutter. This project involves cutting curved, round hole cores out of EPS foam blocks, with a very specific cutting format.

Machine & Workflow
Machine: FROG3D FrogWire cutter

Axis type: X, Y, U, V (not W)

Control: Custom G-code input (not proprietary software)

Material: Type 2 EPS foam, typically 8' x 4' x 8" blocks

All cuts must be clean arcs (no slashes through plug), corner-zero placement, and include a short or 2” lead-in

Final cut must match a plug shape, not just an open ring

Cut Geometry
Tapered round hole cores

Must match the curved wall radius of manhole forms

Example diameters: Inner 1310 mm, Outer 1460 mm (wall thickness = 150 mm)

Taper must follow a mold-radius profile, not a straight line

Deliverables
Aspire (.crv3d) file with toolpaths ready to export

Clean, optimized G-code for hotwire cutting

All toolpaths starting from corner-zero (positive X/Y only)

Compatible with FrogWire post processor or generic .nc format

Visual guide showing the plug profile and path if possible

Reusability
We’ll be doing a series of these plug sizes, so if this goes well, I’ll need repeat work in batches - And a lot of other files will be needed for other projects.
I’m looking for a CNC file specialist to create Vectric Aspire (.crv3d) files and working G-code for a FrogWire foam cutter. This project involves cutting curved, round hole cores out of EPS foam blocks, with a very specific cutting format.

Machine & Workflow
Machine: FROG3D FrogWire cutter

Axis type: X, Y, U, V (not W)

Control: Custom G-code input (not proprietary software)

Material: Type 2 EPS foam, typically 8' x 4' x 8" blocks

All cuts must be clean arcs (no slashes through plug), corner-zero placement, and include a short or 2” lead-in

Final cut must match a plug shape, not just an open ring

Cut Geometry
Tapered round hole cores

Must match the curved wall radius of manhole forms

Example diameters: Inner 1310 mm, Outer 1460 mm (wall thickness = 150 mm)

Taper must follow a mold-radius profile, not a straight line

Deliverables
Aspire (.crv3d) file with toolpaths ready to export

Clean, optimized G-code for hotwire cutting

All toolpaths starting from corner-zero (positive X/Y only)

Compatible with FrogWire post processor or generic .nc format

Visual guide showing the plug profile and path if possible

Reusability
We’ll be doing a series of these plug sizes, so if this goes well, I’ll need repeat work in batches - And a lot of other files will be needed for other projects.
I’m looking for a CNC file specialist to create Vectric Aspire (.crv3d) files and working G-code for a FrogWire foam cutter. This project involves cutting curved, round hole cores out of EPS foam blocks, with a very specific cutting format.

Machine & Workflow
Machine: FROG3D FrogWire cutter

Axis type: X, Y, U, V (not W)

Control: Custom G-code input (not proprietary software)

Material:... read more
I’m looking for a CNC file specialist to create Vectric Aspire (.crv3d) files and working G-code for a FrogWire foam cutter. This project involves cutting curved, round hole cores out of EPS foam blocks, with a very specific cutting format.

Machine & Workflow
Machine: FROG3D FrogWire cutter

Axis type: X, Y, U, V (not W)

Control: Custom G-code input (not proprietary software)

Material: Type 2 EPS foam, typically 8' x 4' x 8" blocks

All cuts must be clean arcs (no slashes through plug), corner-zero placement, and include a short or 2” lead-in

Final cut must match a plug shape, not just an open ring

Cut Geometry
Tapered round hole cores

Must match the curved wall radius of manhole forms

Example diameters: Inner 1310 mm, Outer 1460 mm (wall thickness = 150 mm)

Taper must follow a mold-radius profile, not a straight line

Deliverables
Aspire (.crv3d) file with toolpaths ready to export

Clean, optimized G-code for hotwire cutting

All toolpaths starting from corner-zero (positive X/Y only)

Compatible with FrogWire post processor or generic .nc format

Visual guide showing the plug profile and path if possible

Reusability
We’ll be doing a series of these plug sizes, so if this goes well, I’ll need repeat work in batches - And a lot of other files will be needed for other projects. read less
IMG_6605.JPG jpg Jul 01, 2025
IMG_6604.JPG jpg Jul 01, 2025
Frog Holes Required.pdf pdf Jul 01, 2025

Things to know

Job location

Remote

Work location

Job skill level

Any

Skill Level

Job rate

Open budget

Hourly

Job type

Part-time

Job type

Job length

1-3 months

Job duration

Areas of expertise

Vectric Aspire

Job categories

CNC Programming

About the client

Payment ready

Canada (04:32 pm)

Posted

Active

Job activity

7 Applicants

4 interviews in progress

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