zaglushka
Full-cycle project: from initial part design based on an existing aluminum and polycarbonate profile through to production launch.
Scope covered end-to-end, single-handed:
- 3D design and plastic part development based on the profile geometry
- Design of a simplified injection mold
- Mold manufacturing: milling and turning, CNC programming for the milling machine, guide pillars, bushings and ejector pins, bench/fitting work
- Mold installation on the injection molding machine and first-shot trial runs
I carried out the entire process myself — design, tooling, machining, and mold trial — with no subcontracted steps.