Static Structural Analysis of Heavy-Duty Conveyor Chain Assembly (SolidWorks Simulation)

This project presents a static structural analysis of a heavy-duty metallic conveyor chain assembly, performed using SolidWorks Simulation. The objective of the study was to evaluate the structural behavior, stress distribution, and safety margins of the chain links and pins under operational loading conditions typically found in industrial conveyor systems. The analysis was conducted based on the von Mises failure criterion, applying real mechanical properties of SCM 440 alloy steel to all components. A linear static load was applied to represent realistic service conditions of the conveyor system. Results indicate a maximum von Mises stress of approximately 841 MPa, very close to the material yield strength (850 MPa), confirming that the assembly operates at the elastic limit without permanent deformation. The study provides valuable insights for design validation, safety assessment, and optimization of industrial conveyor components. Deliverables included 3D CAD modeling, material definition, boundary conditions setup, stress plots, safety evaluation, and technical conclusions based on FEA results.