Using finite element simulations to optimise metal machining

Depending on the workpiece material and the cutting conditions, you will see that three type of chips (continuous, serrated, and discontinuous) may be produced during metal machining. As the simulations will demonstrate, the type of chip is influenced by tool rake angles, cutting speeds, and depth of cut. The numerical results obtained in our simulation are compared with experimental data collected from literature wherever possible. You will read that good overall agreement is found. Full analysis paper can be downloaded on our website http://www.caebay.com/2017/11/03/using-finite-element-simulations-optimise-metal-machining/