400 mm × 8 m Modular Belt Conveyor for Automated Material Handling

This project involved the design and development of a 400 mm wide × 8 m long modular belt conveyor engineered for efficient product transportation in automated manufacturing and packaging facilities. The objective was to provide a durable, low-maintenance conveyor system capable of delivering smooth, reliable product flow while accommodating various product sizes and production rates. The conveyor was designed in SolidWorks using a fully parametric modeling approach, allowing easy customization of conveyor length, width, elevation, and support configuration. The system incorporates a modular plastic belt, precision-machined drive and idler shafts, stainless steel support structure, adjustable guide rails, and robust drive components to ensure dependable performance in continuous industrial operation. Particular attention was given to belt tracking, structural rigidity, drive efficiency, and ease of maintenance. The modular belt design enables quick replacement of damaged sections, improved cleaning accessibility, and long service life compared to conventional belt systems. Design for Manufacturing (DFM) principles were applied throughout the project to optimize fabrication, assembly, and installation. Project Scope: Complete 3D design of the modular belt conveyor Conveyor layout and structural frame development Modular plastic belt selection and integration Drive and idler shaft design Adjustable support legs and leveling system Guide rail and product handling system Assembly verification and interference analysis Design for Manufacturing (DFM) Manufacturing-ready fabrication drawings Bill of Materials (BOM) preparation Software Used: SolidWorks AutoCAD Deliverables: Complete 3D conveyor assembly Individual part models Assembly drawings Fabrication and manufacturing drawings Weldment cut list Bill of Materials (BOM) STEP, PDF, DXF, and native SolidWorks files Skills Demonstrated: Conveyor System Design Modular Belt Conveyor Design Mechanical Design Material Handling Systems Industrial Automation Weldment Design SolidWorks Assembly Design Design for Manufacturing (DFM) Manufacturing Documentation