I offer manufacturing failure diagnosis (injection + die casting)

xecus
Request a service

Root Cause Snapshot
Quick diagnosis of the most likely root cause using your photos, dimensions, and process notes, with immediate corrective suggestions.

2 delivery

1 revisions

Engineering Diagnosis Report
Structured defect analysis (design vs tooling vs process), likely mechanism explanation, and prioritized corrective actions you can apply in production.

4 delivery

2 revisions

Corrective Action & Prevention Plan
Full troubleshooting plan with recommended design/tool/process modifications, prevention checklist, and guidance to stabilize quality over multiple production runs.

7 delivery

4 revisions


custom work
Request customized services

If this service doesn’t quite match your needs, reach out for a custom quote. Discuss pricing and deadlines to design a project just for you.

About this service

Send photos, drawings, or sample descriptions.

I identify root cause based on production behavior - material, tooling or process.

Examples of issues solved
• Injection warpage
• Die casting porosity
• Short shots
• Mold sticking
• Dimensional instability

Deliverables
• Root cause explanation
• Corrective actions
• Tool or process modification advice
Send photos, drawings, or sample descriptions.

I identify root cause based on production behavior - material, tooling or process.

Examples of issues solved
• Injection warpage
• Die casting porosity
• Short shots
• Mold sticking
• Dimensional instability

Deliverables
• Root cause explanation
• Corrective actions
• Tool or process modification advice
Send photos, drawings, or sample descriptions.

I identify root cause based on production behavior - material, tooling or process.

Examples of issues solved
• Injection warpage
• Die casting porosity
• Short shots
• Mold sticking
• Dimensional instability

Deliverables
• Root cause explanation
• Corrective actions
• Tool or process modification advice
Send photos, drawings, or sample descriptions.

I identify root cause based on production behavior - material, tooling or process.

Examples of issues solved
• Injection warpage
• Die casting porosity
• Short shots
• Mold sticking
• Dimensional instability

Deliverables
• Root cause explanation
• Corrective actions
• Tool or process modification advice

Service offer categories

Tool Design Services Mold and Die Design Services Injection Molding Design

Software & skills

Die Casting Injection Molding Manufacturing Processes Problem Resolution Process Improvement Root Cause Analysis Tooling Design +4 more

This service includes

Service tiers Simple $100 Standard $200 Advanced $500
Summary Root Cause Snapshot Engineering Diagnosis Report Corrective Action & Prevention Plan
Details Quick diagnosis of the most likely root cause using your photos, dimensions, and process notes, with immediate corrective suggestions. Structured defect analysis (design vs tooling vs process), likely mechanism explanation, and prioritized corrective actions you can apply in production. Full troubleshooting plan with recommended design/tool/process modifications, prevention checklist, and guidance to stabilize quality over multiple production runs.
Delivery time 2 days 4 days 7 days
Number of revisions 1 2 4
xecus
Cairo, Al Qahirah, Egypt – 6:02 a.m. local time

Member since
February 2026
Languages
Arabic, English
Avg. response time
1 hour

Senior Mechanical Designer | DFM & Tooling Consultant

I am a senior mechanical and industrial design engineer with over 20 years of hands-on experience in product design, tooling, and manufacturing systems.

My work focuses on design for manufacturing, where ideas are shaped with real production constraints in mind—materials, tolerances, tooling limits, cost, and reliability. I have designed and reviewed hundreds of molds, dies, and production compon... read more
Request a service

Root Cause Snapshot
Quick diagnosis of the most likely root cause using your photos, dimensions, and process notes, with immediate corrective suggestions.

2 delivery

1 revisions

Engineering Diagnosis Report
Structured defect analysis (design vs tooling vs process), likely mechanism explanation, and prioritized corrective actions you can apply in production.

4 delivery

2 revisions

Corrective Action & Prevention Plan
Full troubleshooting plan with recommended design/tool/process modifications, prevention checklist, and guidance to stabilize quality over multiple production runs.

7 delivery

4 revisions


custom work
Request customized services

If this service doesn’t quite match your needs, reach out for a custom quote. Discuss pricing and deadlines to design a project just for you.

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Service quality is protected by Cad Crowd Billing Security policy.