PLC Software Architecture for Advanced Pizza Vending Machine Anyone

About the job

Project Overview:
I am seeking an experienced PLC Programmer / Systems Integrator to develop the full operational logic (The "Conductor") for a high-end, modular pizza vending machine. The mechanical 3D design is in its final stages. We require a robust, industrial-grade software solution capable of 24/7 operation.

Technical Stack & Hardware Requirements:

Preferred Platform: Delta AS200 Series (or equivalent industrial PLC with EtherCAT support).

Motion Control: EtherCAT protocol to manage two main robotic systems:

Manipulator A (Cold Zone): 3-axis XYZ picker for retrieving pizza cassettes from dual-rack storage (200 slots).

Manipulator B (Ambient Zone): 2/3-axis handler for oven extraction, precise positioning on the cutting anvil, and transfer to the packaging unit.

Thermal Process Control: * Management of 2-4x Short-wave IR Ovens.

Dynamic PWM / 0-10V control for 4-6 independent heating zones (Top/Bottom).

Database integration for ~34 unique "Baking Profiles" (Time/Power/Pulse).

Process Logic & Synchronization:

High-pressure Star Punch (5kN) synchronization with Manipulator B's position.

Automated packaging logic (Vacuum-fed flat-pack carton forming & tray selection).

Gravity-fed dual-sauce dispenser logic (Solenoid triggered).

Communication: * Modbus TCP/IP or WebAPI interface to communicate with a Master PC (running the 21.5" Touch UI and Payment Gateway).

Remote diagnostic capabilities (VPN/Cloud).

Scope of Work:

Develop t... read more
Project Overview:
I am seeking an experienced PLC Programmer / Systems Integrator to develop the full operational logic (The "Conductor") for a high-end, modular pizza vending machine. The mechanical 3D design is in its final stages. We require a robust, industrial-grade software solution capable of 24/7 operation.

Technical Stack & Hardware Requirements:

Preferred Platform: Delta AS200 Series (or equivalent industrial PLC with EtherCAT support).

Motion Control: EtherCAT protocol to manage two main robotic systems:

Manipulator A (Cold Zone): 3-axis XYZ picker for retrieving pizza cassettes from dual-rack storage (200 slots).

Manipulator B (Ambient Zone): 2/3-axis handler for oven extraction, precise positioning on the cutting anvil, and transfer to the packaging unit.

Thermal Process Control: * Management of 2-4x Short-wave IR Ovens.

Dynamic PWM / 0-10V control for 4-6 independent heating zones (Top/Bottom).

Database integration for ~34 unique "Baking Profiles" (Time/Power/Pulse).

Process Logic & Synchronization:

High-pressure Star Punch (5kN) synchronization with Manipulator B's position.

Automated packaging logic (Vacuum-fed flat-pack carton forming & tray selection).

Gravity-fed dual-sauce dispenser logic (Solenoid triggered).

Communication: * Modbus TCP/IP or WebAPI interface to communicate with a Master PC (running the 21.5" Touch UI and Payment Gateway).

Remote diagnostic capabilities (VPN/Cloud).

Scope of Work:

Develop the complete PLC program (Ladder/ST).

Create the I/O map based on our electrical schematics.

Define the handshake protocol between the PLC and the Master PC.

Provide remote support during the first prototype assembly and "dry-run" testing.

Budget & Timeline:
This is a budgetary inquiry for the first functional prototype. Please provide an estimated cost for the full software development and a rough hourly rate for remote commissioning. We are looking to start the integration phase in Q3/Q4 2026. read less
Project Overview:
I am seeking an experienced PLC Programmer / Systems Integrator to develop the full operational logic (The "Conductor") for a high-end, modular pizza vending machine. The mechanical 3D design is in its final stages. We require a robust, industrial-grade software solution capable of 24/7 operation.

Technical Stack & Hardware Requirements:

Preferred Platform: Delta AS200 Ser... read more
Project Overview:
I am seeking an experienced PLC Programmer / Systems Integrator to develop the full operational logic (The "Conductor") for a high-end, modular pizza vending machine. The mechanical 3D design is in its final stages. We require a robust, industrial-grade software solution capable of 24/7 operation.

Technical Stack & Hardware Requirements:

Preferred Platform: Delta AS200 Series (or equivalent industrial PLC with EtherCAT support).

Motion Control: EtherCAT protocol to manage two main robotic systems:

Manipulator A (Cold Zone): 3-axis XYZ picker for retrieving pizza cassettes from dual-rack storage (200 slots).

Manipulator B (Ambient Zone): 2/3-axis handler for oven extraction, precise positioning on the cutting anvil, and transfer to the packaging unit.

Thermal Process Control: * Management of 2-4x Short-wave IR Ovens.

Dynamic PWM / 0-10V control for 4-6 independent heating zones (Top/Bottom).

Database integration for ~34 unique "Baking Profiles" (Time/Power/Pulse).

Process Logic & Synchronization:

High-pressure Star Punch (5kN) synchronization with Manipulator B's position.

Automated packaging logic (Vacuum-fed flat-pack carton forming & tray selection).

Gravity-fed dual-sauce dispenser logic (Solenoid triggered).

Communication: * Modbus TCP/IP or WebAPI interface to communicate with a Master PC (running the 21.5" Touch UI and Payment Gateway).

Remote diagnostic capabilities (VPN/Cloud).

Scope of Work:

Develop the complete PLC program (Ladder/ST).

Create the I/O map based on our electrical schematics.

Define the handshake protocol between the PLC and the Master PC.

Provide remote support during the first prototype assembly and "dry-run" testing.

Budget & Timeline:
This is a budgetary inquiry for the first functional prototype. Please provide an estimated cost for the full software development and a rough hourly rate for remote commissioning. We are looking to start the integration phase in Q3/Q4 2026. read less

Things to know

Job location

Remote

Work location

Job skill level

Expert

Skill Level

Job rate

Open budget

Fixed-rate

Job type

Part-time

Job type

Job length

3-6 months

Job duration

Areas of expertise

3D Design Commissioning Electrical Schematics Motion Control PLC Programming +2 more

Job categories

PLC Programming

About the client

Payment ready

Poland (05:31 am)

Posted

Active

Job activity

6 Applicants

3 interviews in progress

9 unanswered invites

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