Structural Design for a Manufacturing Facility with Overhead Cranes in Australia

Project Snapshot • Project type: Industrial manufacturing facility • Location: Australia • Region: ANZ • Client type: Manufacturer • Structural system: Steel structure with crane girders • Scope of work: ◦ Structural design for crane-supporting steelwork, Analysis of crane loads and dynamic effects, Connection design and engineering calculations The Challenge • The facility required support for overhead cranes, introducing high dynamic and fatigue-related loads • Structural performance needed to address both strength and serviceability, including deflection and vibration limits • Any underperformance could directly affect crane operation and safety • The client required a robust, reliable design suitable for long-term industrial use Our Engineering Approach • We carried out detailed crane load analysis, including dynamic impact factors and load combinations • Steel framing and crane girders were designed to meet strength, fatigue, and serviceability criteria • Connection design was coordinated to safely transfer crane loads into the primary structure • Deflection and vibration checks were integrated into the design process to ensure operational comfort • All engineering was delivered in accordance with AS 4100 and AS/NZS 1170 Tools & Deliverables • Structural engineering calculations addressing crane loading and performance • Detailed structural drawings for crane girders and supporting steelwork • Connection design information suitable for fabrication and erection Results & Value Delivered • Delivered a safe and reliable crane-supporting structure • Ensured smooth crane operation within serviceability limits • Reduced operational risk through robust structural design • Supported efficient construction and commissioning Value to the Client • Delivered industrial-grade structural engineering for crane-supported facilities • Reduced safety and operational risk • Provided confidence in long-term structural performance • Demonstrated strong experience in Australian manufacturing and crane-related projects