Structural Design for a Large Manufacturing Facility in Australia

Project Snapshot • Project type: Large manufacturing facility • Location: Australia • Region: ANZ • Client type: EPC Contractor • Structural system: Structural steel framing • Scope of work: ◦ Steel structure design, Connection design and detailing, Engineering calculations The Challenge • The facility was subject to heavy industrial loads, including equipment, services, and operational loads • Structural framing needed to remain robust without becoming overly conservative, to control steel tonnage • The EPC contractor required a design that was both code-compliant and constructible • Poor connection detailing could have led to fabrication complexity and site delays Our Engineering Approach • We developed a robust steel framing system designed to safely accommodate heavy industrial loading • Member sizes and connection details were optimized to balance strength, serviceability, and constructibility • Connection detailing was coordinated with fabrication and erection considerations to avoid site complications • The design process was aligned with EPC delivery requirements to support efficient procurement and construction • All engineering was carried out in accordance with AS 4100 and AS/NZS 1170 Tools & Deliverables • Structural design calculations demonstrating compliance and performance • Detailed structural drawings suitable for fabrication and construction • Connection design information supporting efficient erection Results & Value Delivered • Delivered a cost-effective and buildable structural solution • Reduced fabrication complexity through clear, constructible connection detailing • Supported smooth construction progress for a large industrial facility • Met all structural safety and performance requirements Value to the Client • Delivered EPC-focused structural engineering support • Balanced heavy loading requirements with material efficiency • Reduced risk during fabrication and construction • Demonstrated strong experience in Australian industrial and manufacturing projects