Metal Pulley Press Stamping

his project involves the design and engineering of a stamped metal pulley system, including detailed load analysis and the selection of an appropriate hydraulic cylinder. The objective was to develop a reliable and cost-effective solution optimized for strength, durability, and manufacturability. The work included 3D CAD modeling, force and stress evaluation, and geometry optimization to ensure efficient load distribution and smooth operation. Special attention was given to material selection and stamping constraints to guarantee production feasibility. Hydraulic cylinder sizing was carried out based on required force, stroke, and operating conditions, ensuring proper system performance and safety. Final deliverables include CAD models, technical drawings, and engineering calculations, with flexibility for further improvements or customization based on client needs.