Class 100 Cleanroom Glass Substrate Lifter

This Class 100 Cleanroom Lifter System is designed to safely and efficiently transfer glass substrates between different stages of a cleanroom-based manufacturing process. The design prioritizes precision, cleanliness, and stability, meeting the rigorous requirements of ISO Class 100 cleanroom standards. It ensures that the substrates are lifted and moved without risk of contamination, making it ideal for industries such as semiconductors, pharmaceuticals, and advanced manufacturing. The system features a motorized lifting mechanism positioned below the substrate to avoid airborne dust particles and contamination, a critical factor in cleanroom environments. The design also integrates robotic transfer technology, improving operational efficiency and precision while reducing human intervention. Key Design Features: Cleanroom Compliance: Engineered to meet ISO Class 100 cleanroom standards, ensuring a contamination-free environment. Motor Placement: Strategically located beneath the substrate to avoid dust contamination and preserve the integrity of the cleanroom. Robotic Transfer Integration: The system facilitates seamless robotic transfer between processing steps, optimizing workflow and reducing manual handling. Precision and Stability: Designed for high precision and stability during the lifting and transfer of glass substrates. Engineering Analysis: The system’s performance was verified using ANSYS Static Simulation and optimized through Excel-based engineering calculations to ensure reliability and operational efficiency. Industry Applications: Semiconductor Manufacturing: Used for handling and transferring substrates in the production of microelectronics. Pharmaceutical Industry: Essential for environments where precision and cleanliness are critical, such as drug manufacturing and testing. Advanced Manufacturing: Applicable to industries that require the clean handling of fragile materials in controlled environments. CAD Software Utilized: SolidWorks: For 3D modeling and component design. ANSYS: For static simulation and performance analysis to validate the lifter system’s functionality under operational conditions. Excel: For engineering calculations, including load analysis and system optimization. This lifter system design offers a practical solution for industries demanding high precision and clean handling. It’s optimized to enhance both operational efficiency and product quality, ensuring compliance with the strict standards of cleanroom environments.