Aluminium LED street light body

Aluminium LED Street Light Housing (OEM / Mass Production) Project Description Design, tooling, and production support for an aluminium LED street light housing developed for high-pressure die casting (HPDC) and alternative forged aluminium mass-production routes. This is a completed and field-proven project with large-scale municipal deployment. Project Status & Deployment Project completed approximately 3 years ago Die cavities and tooling designed and manufactured Over 500,000 units produced Installed across municipal street lighting infrastructure in Lahore Engineering Scope Production-ready 3D CAD modeling HPDC die cavity and tooling design Thermal-optimized heat-sink geometry for LED modules Uniform wall thickness, controlled ribs, draft angles, and fillets per production standards Integrated mounting features for LED PCB, driver, optics, and pole arm Materials & Manufacturing Options HPDC aluminium alloys for high-volume production Forged aluminium (6061 / 7075) for enhanced strength and fatigue resistance Forging route optimized to reduce machining operations and overall unit cost Anodizing-compatible design for corrosion protection and extended outdoor service life Manufacturing & Quality Considerations High repeatability and low scrap rate Minimal post-processing Assembly-line optimized design Suitable for OEM supply, infrastructure projects, and government tenders Application Urban, municipal, and commercial LED street lighting systems